摘要:The high-temperature flow behavior of 2024 Aaluminum alloy was investigated by isothermal hot rolling tests with a Gleeble-3500 thermal simulator.The true stress-strain curves of 2024 Awere obtained by isothermal hot compression tests at the temperature of 300~450℃and the strain rate of 0.01~10 s-1.The results reveal that the flow stress of 2024 Ahas a nonlinear relationship with temperature,strain rate and strain,where it is increased with the increase of strain rate and decrease of deformation temperature.The modified Arrhenius constitutive equation considering the compensation of strain and modified Johnson-Cook(M-JC)model were established based on the experimental data,respectively.Then,the statistical method was introduced to quantitatively evaluate the accuracy of the two models.The average absolute relative error(AARE)and root mean square error(RMSE)of the modified Arrhenius model are 5.02% and 5.88 MPa,and the corresponding values of the M-JC model are 3.72% and 5.27 MPa,respectively.Therefore,the prediction accuracy of M-JC model is superior to that of the modified Arrhenius model,so it can be applied to describe hot flow behavior of 2024 Aaluminum alloy during rolling process.
关键词:2024A Aluminum Alloy;Flow Behavior;Arrhenius Model;Johnson-Cook Model
摘要:Effects of different Fe content on microstructure and properties of hot extrusion recycled aluminum alloy were investigated by optical microscopy,scanning electron microscopy,universal tensile machine and microhardness tester.Meanwhile,the evolution mechanism of iron-rich phase morphology was also described.The results show that the increase of Fe content is beneficial to suppress grain growth during extrusion and high temperature heat treatment process.Therefore the grain size is decreased gradually with Fe content increase,and the maximum decrease degree is reached to 25%.After hot extrusion,the iron-rich phase in the regenerated aluminum is broken and distributed in a strip shape along the extrusion direction.With the increase of Fe content,the area fraction and average length of iron-rich intermetallic phase are gradually increased,then area fraction and average length reach the maximum value when Fe content is 0.10%~1.24%,respectively,however,the roundness of the iron-rich phase is reduced slightly with the Fe content increase.Meanwhile,the tensile strength,yield strength and elongation of recycled aluminum present a decreasing trend with the increase of Fe,where maximum amplitude reach about 10.4%,23.2%and 46.0%,respectively,while the microhardness is increased gradually to21.7%.The fracture morphology is changed from a pure ductile fracture to a mixed fracture mode.
摘要:In-situ formation of Ta-rich reinforced Zr-Cu amorphous matrix composites was performed by dealloying method.The difference of the second phase in composites prepared by the conventional arc-melting method and novel dealloying method was analyzed comparatively,and effects of dealloying on the second phase at different temperatures were expounded comparatively.Compared with that in the composites prepared by the conventional arc-melting method,the second phase in the composites prepared by the dealloying method presents finer in size,higher number density and larger in unit interface area,which is beneficial to the improvement of strength and plasticity.Meanwhile,as the dealloying reaction temperature increases,the size and volume content of the second phase are decreased,and hardness of the amorphous matrix and the second phase are increased.
摘要:Due to aging of sodium silicate sand after mixing,it can reduce its strength,collapsibility,moisture resistance and so on.Sodium silicate was modified in an ultrasonic processor with a frequency of 40 kHz and a power of 480 Wto test its performance.The results show that the viscosity of sodium silicate is decreased with the increase of ultrasonic treatment time.At 30 min,the viscosity of sodium silicate is decreased by 11%,and the wettability of sodium silicate is increased by 13%~37% compared with that of ones before modification.The dry strength of sodium silicate sand is increased by 48%.At the same time,the residual strength of sodium silicate sand at high temperature is decreased by 41%,and the hygroscopicity of sodium silicate sand prepared by mixing sodium silicate sand before and after ultrasonic modification is increased by 8%.The results show that ultrasonic treatment can improve the strength and hygroscopicity of sodium silicate sand,and improve the collapsibility of moulding sand as well as reducing the amount of sodium silicate.
摘要:The research status and the superplastic forming technologies of amorphous alloys were introduced briefly,focusing on the influences of temperature and strain rate on the superplasticity of amorphous alloys,as well as the constitutive model of supercooled liquid zone and application of superplastic forming processes.The problems that need to be solved in the research of superplasticity of amorphous alloys were proposed.
关键词:Amorphous Alloys;Superplasticity;Supercooled Liquid Region
摘要:Because of its unique two-dimensional structure and excellent physical,chemical properties,graphene has great potential effects in improving the mechanical behavior,electrical and thermal properties of the composites,and it has become the most ideal reinforcement of metal matrix composites.Copper metal has excellent thermal conductivity and good ductility,however its low strength,non-wear resistance and high temperature deformation characteristics seriously hinder its application and development in industry fields.Therefore,combining the properties of graphene with copper,it has become one of the hotspots in the research of composites through adding graphene as reinforcement to copper to prepare graphene reinforced copper matrix composites with excellent properties.The preparation methods of graphene copper matrix composites were reviewed,and the characteristics of each method was analyzed comparatively,and the future trendency of preparation technology was put forward.The problems and challenges in the preparation of graphene reinforced copper matrix composites were described,and the possible research directions in the future were prospected.
摘要:The tensile and shear behaviors of Al3Ti single crystal were analyzed by molecular dynamic method.The deformation processes of Al3Ti were simulated at room temperature and constant strain rate,and the effects of temperature and strain rate on the tensile and shear properties of the system were described.The results reveal that Al3Ti shows brittle characteristics at room temperature,and the rapid development of voids and dislocations produced by Al3Ti in a short period of time after the elastic deformation stage is responsible for material failure.With the increase of temperature,mechanical properties of the single crystal Al3Ti,such as tensile strength and Young’s modulus,shear strength and shear modulus,are decreased,while with the increase of strain rate,the tensile strength and shear strength of the Al3Ti are improved,and the Young’s modulus and shear modulus are independent.
摘要:A mathematical model was established to describe the behavior of molten steel jet flow and steel/slag interface fluctuation with EMBR ruler.The effects of different electromagnetic parameters on the behavior of molten steel jet flow and steel/slag interface fluctuation were investigated by numerical simulation.The influence of magnetic induction intensity,the change of distance between the level electromagnetic pole and submergence depth of SEN was analyzed on the behavior of molten steel jet flow and steel/slag interface fluctuation.The results reveal that the application of EMBr ruler can control effectively the molten steel jet flow,and reduce the velocity of upward backflow and downward backflow as well as stabilizing the fluctuation of molten steel and liquid slag interface when the electromagnetic field of EMBr ruler coveres the jet flow impact region,upward backflow and downward backflow zone(D=20 mm)at the same time.For a long distance between the level electromagnetic pole and submergence depth of SEN(D=220 mm),the molten steel velocity of upward backflow in the mold can′t be depressed by increasing the magnetic induction intensity.A higher magnetic induction intensity isn’t conductive to stabilize the fluctuation of molten steel and liquid slag interface,and the probability of slag entrapment is increased.
摘要:Low-pressure casting red copper crystallizer was analyzed,focusing on the design of sand mould,melting of red copper.In sand mould,the resin was adopted as adhesive,and the moisture content of the sand mould is 8% with the permeability in liquid above 70 Pa and green compression strength of 0.02~0.03 MPa,dry tensile strength of 0.1~0.2 MPa as well as baking the core.In addition,the highest furnace temperature is 180~200℃,and melting in intermediate frequency induction electric furnace with temperature of 1 200~1 220℃and deoxidization casting.The amount of the deoxidization phosphor-copper is below 0.05% with adopting the vacuum degassing.
摘要:By using OM,SEM,ICP analysis,microstructure and phase composition of ADC12 die casting aluminum alloy were investigated,and the stress distribution of the pedestal during scram operation of the robot was analyzed by using FEM simulation.The results reveal that lots of defects are generated in the structure of ADC12 die casting aluminum alloy during casting process,such as shrinkage cavity,segregation and segregation tumors,especially in the bend area.The mechanical properties of the alloy are decreased seriously due to the microstructure defect.In addition,there exists a stress concentration at the junction between the front and rear of the base and the platform.Therefore,the comprehensive influence of the casting defects and stress concentration during scram operation results in cracking failure of the ADC12 die casting aluminum alloy pedestal.
摘要:Mg93YZn6 alloy was prepared by squeeze casting,and then it was treated by heat treatment at high temperature.The microstructure,microhardness and mechanical properties of the as-cast and heat-treated Mg93YZn6 alloy were analyzed by OM,SEM and tensile testing.The results reveal that theα-Mg matrix and the qusaicrystal I-phase are generated in the microstructure after squeeze casting and heat treatment.After heat treatment at 500℃for 4 h,the content of quasicrystal phase can be ignored for change in the as-cast alloy.The quasicrystal phase is decreased after heat treatment at 550℃for 2 h.Compared with those of the as-cast alloy,the hardness,tensile strength and elongation of the alloy are all improved,especially elongation after heat treatment.
摘要:Based on the vacuum die casting aluminum shock tower developed for Al arc welding platform vehicle body,process modified methods were analyzed,and mechanical performance of the shock tower was evaluated.The results reveal that through increasing the density of aluminum liquid,reducing the Mg content,optimizing heat treatment,the mechanical properties of shock tower can be improved greatly.After T7 temper,the yield strength,tensile strength and elongation of the modified shock tower reach 128.92 MPa,216.18 MPa which is12.14% higher than previous trial-producet and 11.5% which is 56.89% higher than previous trial-producet,respectively,and the density is 2.682 1 g/cm3,meeting the requirements of design and application.In addition,the welding filler of ER4043 and ER5356 was used to evaluate the welding performance of shock tower.The strength of ER5356 welding joint is more than 160 MPa,and efficiency of welding joint reaches 76%,which is superior to that of ER4043.
关键词:Vacuum Die Casting;Shock Tower;Arc Welding;AlSi10MgMn Alloy
摘要:Based on CATIA,the sub-frame structure and pouring system were designed,and the finite element model of the sub-frame was established to analyze the stiffness,strength and mode of the sub-frame.The ProCAST software was used to simulate the low-pressure casting process of the sub-frame.The reliable durability of the integral hollow aluminum alloy sub-frame produced by low pressure casting was verified.The results show that the low pressure casting sub-frame meets the performance requirements.
摘要:Taking the middle plate as an example,the main difficulties in the machining of thin-wall plate-like die casting parts were described,and the machining scheme during development was analyzed to find out the control points to ensure the machining precision of the thin-wall plate-like parts,and to improve the quality of the process development.During the trial production,through data analysis,it is found that the thermal deformation of CNC machine results in insufficient process capability of machining holes.The error compensation method was adopted to solve the problems,so that the rejected parts with poor position accuracy were eliminated.
关键词:Thin-wall Plate-like Parts;Deformation;Thermal Deformation of Machine;Error Compensation
摘要:Columnar crystal Cu-Al-Be shape memory alloy rods were prepared by vertical Ohno continuous casting technology,in which the Mfwas below-50℃,and the columnar crystal growth direction presented the axial direction.The samples which are normal polycrystalline or parallel to the columnar crystal direction or perpendicular to the columnar crystal direction were compressed in single direction under a low temperature condition below the Mf.The image along the growth direction and fracture morphology of the columnar crystal were observed by optical microscope(OM)and SEM.The results reveal that the microstructure of the columnar Cu-Al-Be alloy rod is similar to that of the hierarchical structures of nacre and the fracture morphology is similar too.In addition,the sample perpendicular to the columnar crystal direction presents the desirable plasticity and the highest absorption energy before fracture,showing the desirable comprehensive performance.
关键词:Columnar Crystal;Cu-Al-Be Shape Memory Alloy;Low Temperature Compression;Fracture Mecha-nism;Hierarchical Structures of Nacre
摘要:A selective laser melting technology was used to form TC4 samples.The effects of scan line power,exposure time and annealing process on the microstructure and properties of TC4 sample were investigated.The microstructure,section morphology and mechanical properties of the samples before and after heat treatment were analyzed.The results show that the defects of sample are decreased with the increase of scan line power.The tensile strength of the sample after annealing reaches 1 153 MPa,which is nearly 300 MPa higher than that of ordinary forging TC4 titanium alloy when the power of the scan line is 400 Wand the exposure time is 30μs.The tensile fracture of the sample presents brittle crack.
摘要:A self-lubricating composites filled with polytetrafluoroethylene with AlSi10 Mg as the matrix was prepared by selective laser melting(SLM),impregnation and vacuum sintering.The friction and wear behavior were investigated by reciprocating Bruker UMT-3 friction tester under different loads(10,30,50,70 N)at a given speed(5 mm/s).The composition and structure of the composites prepared were characterized by SEM and EDS.The tribological behavior test was carried out on a ball-on-disc mode.The results reveal that the average friction coefficient and wear rate of the composites are increased firstly and then decreased with the increase of the load.The friction stability of the composite is mainly determined by the PTFE stored in the skeleton.The friction mechanism is mainly that when the friction surface is worn under the action of load,the PTFE stored in the skeleton will capture the abrasive debris to form a complete PTFE lubrication film,and to transfer the film,thus increasing the tribological stability of the composites.
关键词:AlSi10Mg;Selective Laser Melting(SLM);Polytetrafluoroethylene(PTFE);Self-lubricating Friction Material
摘要:B4Cp/Al composites were prepared by electromagnetic stirring technology,in which B4C particle were pretreated.The wear properties and mechanism of the composites prepared were investigated by wear test on MMW-1 Awear tester.The results reveal that the impurity metal mixed in the particles can be effectively removed by pretreatment for B4C particles.The composites prepared present the satisfied wear resistance with electric stirring intensity of 60%,stirring frequency of 20 Hz,stirring time of 15 min and particle content of 3.5%.During the wearing process,with the increase of wear time,the wear mechanism is changed from palling wear to the comprehensive effect of oxidative wear,adhesive wear and abrasive wear.
摘要:The macroscopic and microscopic mechanical behaviors of TiB2 particle reinforced iron matrix composites were characterized by room temperature uniaxial stretching,microhardness,nanoindentation and scanning electron microscopy.The results reveal that as the volume fraction of high modulus TiB2 particles increased from15%to 25%,the tensile strength and elastic modulus of the composites are increased from 531.0 MPa and 215.5 GPa to 659.0 MPa and 247.0 GPa,respectively,and the specific stiffness is gradually increased from 28.8 GPa·cm-3·g-1 to 34.7 GPa·cm-3·g-1,and the total elongation is decreased from 22.0% to 7.9%.The fracture mechanism undergoes the transition from ductile microporous aggregation to brittle transgranular cleavage,while the dominant strengthening mechanism might be fine grain strengthening and dislocation proliferation.
摘要:During Vacuum Arc Remelting process,deeper shrinkage cavity usually appears on the top of the largesize finished titanium alloy ingot,which also causes the high discarding amount of the ends.The reasons causing shrinkage cavity were analyzed,and the principle and method to design the parameters of hot topping were described.Thus,the hot topping system suitable for the production was determined which reduced the depth of the shrinkage cavity and increased the yield rate of the finished ingot greatly.
关键词:Titanimu Alloy;Vacuum Arc Remelting;Hot Topping;Depth of Shrinkage Cavity
摘要:The composites of Al-50 Si,Al-60 Si and Al-70 Si alloy were prepared by hot pressing to understand effect of Si content on the microstructure and physical properties of the composites prepared.The results show that the Si content has a great influence on powder metallurgy aluminum-silicon composites.When the Si content is 50%,the Al matrix forms a continuous network structure in the composites prepared,however a large number of fine pores can be observed.When the Si content is increased to 60%,the Al matrix is distributed in a continuous network and the internal pores are reduced obviously.When the Si content reaches 70%,the probability of Si particles growing apart from each other presents more obvious,and the Si phase size is significantly increased.The Al-60 Si composites has the desirable performance with thermal conductivity of 128.0 W/(m·K),and the thermal expansion coefficient is 9.92×10-6℃-1 from room temperature to 150℃,and the density reaches up to2.462 g/cm3.
摘要:The quenching sensitivity of high zinc-containing Al-Zn-Mg-Cu alloy was described under different heat treatment conditions.The results show that the hardness retention values of the high zinc-containing Al-Zn-MgCu alloy with end quenching at 120 mm are 91.26% and 96.25% after artificial aging and natural aging,respectively.With the increase of the distance from the quenched end of the specimen after artificial aging,the size of the precipitation-enhancing phase is increased with the decrease of the density,and the non-deposited precipitation band becomes wider,all of which reduce its hardness.The GP zone is the main strengthening phase of the natural aging alloy,and the density difference between the quenched end and the quenched end of the specimen is relatively low after natural aging for 1 680 h,therefore,the high zinc-containing Al-Zn-Mg-Cu alloy in this state has low quenching sensitivity.
摘要:γ-TiAl based alloys were canned extruded in theα+γ phase field at near isothermal condition.The effects of extrusion temperature on the homogeneity of deformed microstructures and subsequentlyαsolid solution treated microstructures in the whole extruded rod were investigated,and room temperature tensile properties of corresponding microstructures were compared.The results reveal that the deformed microstructures in the center and edge of rod are different.The center region presents coarse near-lamellar structure,while the edge region has fine equiaxed near-γphase,which are related with the deformed temperature and inhomogeneity of deformed rate distribution.With the increase of the extruding temperature,the residual lamellar grain in the center region is decreased with the increase of recrystallized lamellar grain.With the equiaxedγ phase increasing in the deformed structure,the grain size of the lamellar structure is refined gradually,so the grain size in the alloy after solid solution is decreased,leading to the improvement of the elongation.The extruded rod at 1 280 ℃ has the homogeneous structure after solid solution,and the elongation of the alloy presents the ingronat difference in the center and edge at room temperature.
关键词:γ-Tial Based Alloys;Extrusion Temperature;Microstructure;Tensile Properties;Homogeneity
摘要:The effects of different La additions on structure and cooling curve of Sr modified Al-9 Si-Cu alloy were investigated.The results show that with the increase of addition of La(0~0.8%),the size of primaryα-Al of0.02 Sr modified Al-9 Si-Cu alloy is decreased,and the minimum growth temperature Tmin-αand maximum growth temperature TG-αof primaryα-Al are increased.A small amount of La addition(0.1%~0.2%)can enhance significantly the modification effect of eutectic Si,decrease eutectic minimum temperature Tmin-siand maximum temperature TG-si,and increase eutectic recalescence temperature(ΔTR-Si).However,with the addition of a higher amount of La(0.4%~0.8%),eutectic silicon modification effect is deteriorated,while Tmin-si、TG-siandΔTR-Siare decreased.It is found thatΔTR-Sihas a good function with the eutectic silicon modification effect,and with the increase of the ΔTR-Si,the modification effect is improved.
摘要:The effects of drawing deformation on the microstructure,mechanical properties and electrical properties of hard copper rolling rod and drawing rod were investigated by means of optical microscope,universal testing machine and resistor.The results show that with the increase of drawing deformation,the tensile strength of hard copper rolling rod is decreased slightly firstly and then increased,while the electric conductivity is decreased.The tensile strength of the drawing rod is increased,and electric conductivity keeps stable at first and then decreased slightly.When the drawing deformation is more than or equal to 70%,the tensile strength and conductivity of the single wire drawn by the hard copper drawing rod are superior to that of the rolling rod.The electrical and mechanical properties of hard copper single wire drawn by drawing rod are relatively stable and meet the requirements of TB/T3111-2017 standard.
关键词:Hard Copper Drawing Rod and Rolling Rod;Deformation;Grain Orientation;Tensile Strength;Conductivity