摘要:The fracture behavior of Si particles in Zl101 alloy after tensile testing at-60℃and 20℃ was analyzed.The results show that the number of damaged Si particle is increased in the ZL101 alloy at a lower temperature.There exist lots of dislocations motion during the plastic deformation,which are piled up in ahead of Si particles,leading to the Si particles fracture.Due to the increase of shearing modulus with the decrease of temperature,the resistance of dislocation motion is increased rapidly at the local deformation zone with the dislocation density increase,and the dislocation multiply easily outside the local deformation zone,so the plastic deformation of ZL101 is more homogeneous at low temperature.
关键词:Al-Si Alloy;Si Phase;Dislocation;Plastic Deformation;Low Temperature
摘要:The growth charicteristics of Mg2 Si in Al melts was described under varied cooling rates.The results show that Mg2 Si particles present equiaxed grain at the lower cooling rate.With the increase of cooling rate,the primary grain is transformed into dendrite with a refined size,however,the size along to dendrites’ direction becomes a longer.With the cooling rate further increase,the size of primary phase becomes the finer,while the length of dendrites’ direction still exceed 200μm with growth in form of facet.However,under the super-cooling degree and super cooling rate condition,the growth modes of primary Mg2 Si in Al melts is changed from facet to non-facet.The calculation results show that the critical cooling rate of growth manner transforming is 1.169×106℃/s.
摘要:CoCrFeNiVxhigh-entropy alloys(xdenotes the atomic content of V element when the atomic content of Co,Cr,Fe and Ni is 1,respectively)were prepared by vacuum arc melting.Effects of V content on microstructure and mechanical properties of the alloy prepared were investigated by optical microscope,X-ray diffraction(XRD),scanning electron microscope(SEM),micro-hardness testing and compression testing.The results show that the alloys exhibit a single FCC crystal structure with typical dendritic morphology with xless than 0.5.With increasing in x,the dendritic morphology is transformed to granular shape,and the crystal structure of the alloys consists of FCC,BCC,and Co1.9V3.1intermetallic compound with x≥1.The hardness of CoCrFeNiVxhigh entropy alloys is increased with increasing in x.Meanwhile,the ductility is decreased and brittleness is enhanced.
摘要:The microstructure and fracture of as-cast Mg-5Sn-3Al-2Zn alloy were analyzed by XRD(X-ray diffraction),SEM(scanning electron microscopy),OM(optical microscopy).The results reveal that Mg-5Sn-3Al-2Zn-xCa alloys are composed mainly ofα-Mg,Mg2 Sn,CaMgSn,Al2 Ca phase.With the Ca addition of 1.0%,the ambient mechanical properties of the alloy reach up to the maximum value,while the Ca content of 2.0%,a large thick needle or rod-like CaMgSn or Al2 Ca phase can be observed in the matrix alloy,resulting in the obvious deterioration of the mechanical properties of the alloy.In addition,the fracture mechanism is characterized by cleavage and quasi-cleavage fracture.
关键词:Mg-5Sn-3Al-2Zn Alloy;Microstructure;Mechanical Properties;Mechanism Of Fracture
摘要:The working environment of transmission shaft is very harsh,therefore,the performance of the drive shaft directly affects the performance of the whole vehicle.Traditional drive shaft manufacturing method such as turning machining method,not only wastes materials,but also destroys the metal flow line,which easily leads to stress concentration to influence its service life.A double headed and extrusion forming process was presented.The results reveal that the process exhibits greatly superior to the traditional process in saving materials,improvement of processing speed and properties of the product.
摘要:By analyzing the deformation of the billet in straightening zone,an analyzical solution for roller reacting forces in multipoint straightening.Through taking apiece of billet in the first straightening interval as free body and tracing its movement and analyzing its deformation,the equilibrium equations of the free body were established successively at the time when the billet piece was located at each straightening reacting.The simultaneous equations are solved,and the straightening reacting forces of the straightening roller of multipoint straightening can be obtained,which provids a reference for the design of straightening roller.
关键词:Continuous Casting;Multipoint Straightening;Straightening Reacting Force
摘要:Effects of electromagnetic stirring(EMS)parameters,such as electromagnetic stirring intensity and secondary cooling water volume,on the GCr15 bearing steels prepared in self-developed continuous casting machine were investigated to improve the solidification structure.The results indicate that with electric current of 250 Aand frequency of 12 Hz,the dendrite in solidification front of the liquid steel can be broken and melt.Due to the decrease of liquid temperature gradient to increase the composition super cooled degree,the columnar grain is transformed into equiaxed grain.With the secondary cooling intensity increased from 2.0m3/h to 3.5m3/h,finer dispersed and compact equiaxed grain structure in the centre of billet can be observed.Furthermore,the secondary dendrite arm spacing is decreased,and the carbon and chromium in the billet are more uniformly distributed with EMS.
关键词:GCr15Bearing Steel;Electromagnetic Stirring;Secondary Dendrite Arm Spacing;Temperature Gradient
摘要:Effects of destabilized and tempered treatment on microstructure and wear resistance of Cr15 high chromium cast iron(HCCI)were analyzed.The results reveal that destabilizing treatment at 950℃and 1 000 ℃ can promote the secondary carbide precipitation and martensite’s transformation.Asquenched HCCI consists of martensite,retained austenite,primary and secondary carbides,improving the matrix hardness.The low-temperature tempering can relief the stress concentration to take acceptable toughness.Under the experimental condition,quenched at 1 000℃for 3hfollowed by air quenching and tempered at 250 ℃for 6h,the Cr15 HCCI has excellent mechanical properties.Finally,hardness and unnotched impact absorbing energy reach 61.4 HRC and 7.3J,respectively.In dry friction wear state,the as-cast and as-quenched HCCI exhibit mainly abrasive wear.As-tempered HCCI can improve the toughness,and the wear mechanism is mainly characterized by adhesive wear.After 6hdry friction,the wear mass loss is decreased from 43.0mg to 28.8mg.
摘要:Based on the dynamic materials model,the processing maps of Mo1 material in the states of semi-solid and solid were established.The instability zones of flow behavior can be recognized by maps.When deformation rate is less than 40%,the changes of flow stress is sensitive mainly to strain rate,while deformation rate is more than 40%,the changes of flow stress is sensitive mainly to temperature.Meanwhile,the reasonable hot processing windows were presenetd.When strain is 0.1,that is the beginning of the hot processing,the reasonable window is 9801 375 ℃ and 100.01s-1,and While strain is 0.5,that is the deformation to a certain extent,the reasonable window is:9001 270 ℃ and0.011.8s-1.
摘要:The 2024 wrought aluminum alloy ingots prepared by self-inoculation method were remelted partially by the thermal simulator,and effects of remelting temperature on the microstructure of the remelted isothermal holding and without holding ingots were investigated.The results show that nondendrite microstructure can be observed in slurry prepared by self-inoculation method.There exist amounts of equiaxed dendrites and a little underdeveloped dendrites without holding,while primary particles are spherical and distributed homogeneously in the matrix without liquid wrapping with isothermal temperature increase.Mergence and Ostwald ripening are the main mechanism of primary phase and secondary phase in the ingots.Formation of remelting liquid phase is in form of thin film,then more liquid phase grows gradually into a small area,which provides conditions for secondary solidification in subsequent work.The mechanism of secondary phase is dependent on growth of primary phase or independent nucleation and spherical solid grains.The end of the eutectic reaction is mean to the completion of the solidification process.
摘要:The insulating board and heating agent play a decisive role in the quality of ingot.On the basis of Anycasting software,a mathematical model for the solidification field of 3.1tingot was established to predict effects of thermal conductivity of insulation board,heating agent adding time and addition on the shrinkage porosity in 3.1tingot,meanwhile,production verification was carried out.The results show that with thermal conductivity of insulation board less than 0.17 W ·m-2·K-1,appearance of the shrinkage porosity can be inhibited well.The heating agent should be added in time after mold casting or even earlier,and heat agent addition can be controlled in 0.671.33 kg.
摘要:Based on the mathematical model of the transient heat conduction equation,ageneral method of treating multi-material boundary conditions was presented,and a temprature-field numerical simulative program for multiply materials based on finite element method(FEM)was developed.The temperature field of a typical I-shaped specimen during air cooling and a complex aluminium alloy casting during solidification process were calculated by the self-developed program,which was well agreement with the ones calculated by ANSYS and InteCAST.The maximum relative error of temperature field during air cooling is 2.130‰,and the maximum relative error during solidification is 2.064%,so the correctness and the reliability of the temperature program have been verified.
摘要:Stainless steel bar was inserted into high chromium cast iron liquid in order to change temperature field of solidification liquid steel.Temperature field of high chromium cast iron was simulated by the ANSYS software during the solidification process.The change and distribution characteristics of temperature fields were obtained to understand effects of temperature field change on solidification microstructure of high chromium cast iron.The results reveal that the initial temperature field change of iron liquid has important influence on solidification microstructure.The temperature field exhibits the great change at the boundary of high chromium cast iron liquid and stainless steel bar in initial solidification,so the desirable solidification microstructure in the zones can be observed.At the middle iron liquid zones between crucible wall and stainless steel bar,temperature field is changed smoothly during initial solidification,so the coarsest solidification microstructure can be observed.The simulation results have a satisfied predictive role in solidification microstructure characteristics of the casting.
关键词:Temperature Field Simulation;ANSYS Software;High Chromium Cast Iron;Solidification Mi-crostructure
摘要:The casting process of squeezing casting suspension bracket was analyzed by the MagmaSoft,and the optimized processing parameters were presented.The simulation result shows that the un-even wall-thickness can cause the hot spot,and it is difficult to feed and sequential solidification at pressure because of far away ingate,which are responsible for the formation of shrinkage porosity(holes)in the suspension bracket.Through squeezing large-thick location,such as local squeezing feeding,forced cooling or adding chilling block to modify the solidification order of think-large location of the bracket,the shrinkage porosity(or holes)can be eliminated by realizing sequential solidification.Aiming at suspension bracket,through modifying ingate size,shrinkage porosity can be eliminated,which is verified by the practical production.
摘要:The skin microstructure has a great influence on the performance of the die casting aluminum alloy parts.The characteristics of the skin microstructure of the die casting ADC12 alloy produced at different fast shot speeds was analyzed by means of metallography observation and numerical simulation.It is concluded that there exsits three characteristics of the skin microstructure in the castings:layer with richα-Al,normal microstructure of primaryα-Al and eutectic phase followed by layer with richα-Al,normal microstructure of primaryα-Al and eutectic phase.Effects of the fast shoting speed and distribution of mould cavities on the skin microstructure were analyzed.
关键词:High Pressure Die Casting;Skin Microstructure;Fast Shoting Speed
摘要:Effects of pouring temperature on defects of 7075 alloy connecting rod parts were simulated by the MAGMAsoft and validated by die casting experiment.The results show that the probability of defects is decreased with decreasing in pouring temperature.Through observing microstructure of the 7075 connecting rod parts at different pouring temperatures,it shows that the grain size is decreased with the decrease of pouring temperature,and the dendrites are converted into the equiaxed grain.
摘要:The motorcycle engine crankcase is common produced by die casting aluminum alloy,and gate slag easily occurs in the die casting aluminum alloy crankcase.The gate slag is classed into three kinds of types:shrinkage cavity,oil,chilled layer.The main reasons are attributed to a higher mold temperature,excessive lubricant and high impurities in molten aluminum alloy.Through decreasing mold temperature,shrinkage cavity can be eliminated effectively.Aiming at oil slag,some measures,such as adjusting punch lubricant volume,adding location and supplying ways,were taken into account.For eliminating chilled layer slag,some ways are effective including modifying shoting time,staying time and strictly controlling degassing in the liquid aluminum alloy.
摘要:Precision casting titanium has long production process,high technical difficulty,high frequency rework and long production cycle,which makes the management of each step of production process as well as the retrospection of the production progress more difficult.For an example,the existing problems of production management process of multi-item and small-batch foundry enterprise was analyzed.Combined with the ideas of agile manufacturing,lean production,single-piece model and product lifecycle management,a set of main-sub card solution of production processes was designed and proposed.This program is composed of main card and sub card,in which main card consists of the first main card and the second main card,while sub card consists of circulation sub card and repair-rework card.Finally,the design scheme was applied in the enterprise production management,so the problems of the mixed boiler,the mixed group and batch management in the production of the titanium casting enterprises were eliminated,realizing the real-time traceability of production progress,optimizing the production process management.
摘要:The oxidation behavior of a novel 22Co-29Cr-21Ni-2.2Nb-Fe Co-base superalloy with about22% Co(Co22for short)was analyzed at 1 050 ℃,1 150 ℃ and 1 250 ℃,and the oxidation products were observed by scanning electronic microscopy and X-ray diffraction,EDS.The thermogravimetric results reveal that oxidation kinetics of the alloy obeys parabolic law,and the oxidation rates are increased with the temperature increase.The oxidized layers formed on all specimens consist of Cr2O3,(Fe,Ni,Co,Cr)3O4spinels and CrNbO4 in internal layer and continuous Cr2O3 layer formed exactly on top of substrate as the inner layer.The mechanism of oxide layers formation is suggested to be divided into three-stage:firstly,Cr2O3 is formed as a continuous and protective layer,then Fe,Co,Ni,Nb ions diffuse to scale-gas interface to form nodules,finally,the nodules grow bigger and(Fe,Ni,Co,Cr)3O4-Cr2O3 double layer is formed.
关键词:Co-base Alloy;High Temperature Oxidation;Oxidation Kinetics;Growth Mechanism
摘要:Influences of molten temperature on the crystallization activation energy and thermal stability of Cu50Zr50 amorphous alloy were analyzed by fitting calculation measurements and annealing treatments.The results indicate that with the molten temperature increases,the thermal stability of Cu50Zr50 amorphous alloy is enhanced,and crystallization activation energy is increased.Meanwhile,the energy barrier for nucleation becomes the greater and the atomic mobility becomes the lower,resulting in the more difficult to the nucleation and crystallization.
摘要:Using Surface Evolver 2.7and Rhinoceros 5.0software,a 3D geometric model of ceramic foams was constructed based on the Weaire-Phelan model.A mathematical model of the ceramic foam centrifugal filtration for copper alloy melt was built up.Effects of centrifugal speed,the aperture and thickness of ceramic foam on filtration efficiency and pressure loss as well as outlet melt flow rate were simulated.The results show that the main factors affecting the filtration efficiency and pressure loss are the aperture and thickness of ceramic foam.The filtration efficiency and pressure loss are increased with the aperture decrease and the thickness of ceramic foam increase.The outlet melt flow rate is increased with the increase of aperture and centrifugal speed,and decreased with the increase of the ceramic foam thickness.
摘要:Degassing and grain refinement are main method to enhance the comprehensive mechanical properties of Al-Si alloy.Ultrasonic treatment can achieve both degassing and grain refinement due to the acoustic behavior.The power of the ultrasonic is the main factor influencing degassing and grain refinement.PZT actuators are globally utilized,whose low power is a restrictive factor.Giant magnetostrictive material has the higher power and better control characteristics,which can be a new approach to be applied on Al-Si alloy casting enhancement.
摘要:Alcohol-based coating was developed with brown alumina powder as refractory aggregate,phenolic resin as composite binder,the lithium base bentonite as suspending agent.Through the process testing and practical production verification,the coating developed was suitable for large-scale production of high manganese steel.
摘要:The Cr2O3-16TiO2 coating was fabricated by high efficiency plasma spraying technology.The properties,such as micro-hardness,microstructure,were measured.Results show that the Cr2O3-16TiO2 coating is deposited with high density,and the micro-hardness of the coating reaches 1 440HV0.3and the porosity is about 1.6%,measured by image analysis(IMA)method.The SEM results show that the coating is composed of Cr2O3 and mainly TiO2 analysis by EDS and XRD.Under the condition of oil lubrication,the friction coefficient of the coating is increased with the increase of the loading,and the main wear mode is characterized by contact fatigue with apparent surface scratches.
摘要:Ni-30 SiC composite powder was prepared by mechanical alloying.The microstructure and morphology of Ni-SiC composite powder after ball-milling were analyzed by SEM and EDS to understand role of Ni in cladding SiC particle and the uniformly mixed degree of two kinds of powder.The results reveal that with increasing ball milling time,the cladding effects of Ni in SiC particles are enhanced increasingly with more uniform mixture of two powders.There exists a optimized ball-milling time,and the cladding effects can be weakened when ball-milling time is more than the optimized value.In addition,the excessive rotating velocity can promote the working hardening of cladding layer to fall off,resulting in the worse cladding effects.With milling time of 20 h,milling speed of 300r/min and ball to powder ratio of 10∶1,SiC powder particles are coated well by Ni with uniform mixture of the two kinds of powder.
摘要:B4C/A356 and SiCp/A356 composites were prepared by compocasting method,and microstructure and mechanical properties of two composites prepared were investigated by SEM,OM and hardness testing,tensile testing.The results indicate that SiCp/A356 composites with uniformly distributed reinforcements SiCpcan be fabricated successfully at a lower solid fraction(about 26%),while at a higher value(about 27%)of solid fraction,B4C/A356 composites can be prepared.Additionally,B4 C particles can react with molten Al during the preparation and lots of reaction products can be observed,however,reaction of SiCp with molten aluminum alloy is absent,and the levels of reaction products can be controlled by adding 1.2% Ti.Further more,SiCp/A356 composites have a better tensile properties due to generate a strong bonding interface.
摘要:Microstructure and properties of T6 treated Al-Mg-Si-Zr-xEr alloy sheets were investigated by tensile testing,transmission electron microscope(TEM),X-ray diffraction(XRD),scanning electron microscope(SEM),energy dispersive spectrum(EDS)and optical microscope(OM).Effects of Er element on microstructure and properties of alloy sheets were analyzed.The results show that with the Er content increases,the grain size is refined gradually,and the solute atom is precipitated more fully,so the tensile strength and hardness are improved.The granular and near-granular second phases mainly existing in Al-Mg-Si-Zr-xEr alloy sheets are composed of Mg2 Si,Q-Al1.9CuMg4.1Si3.3, CuAl2,Al4Mn3Si2,Al3 Er,Al3Zr,Al3(Er,Zr).The addition of element Er can promote the precipitation ofβ″phase.The fine and uniformβ″phase in the Al-Mg-Si-Zr-0.3Er alloy is precipitate dispersively after the solution treatment at 540 ℃for 1hand aging at 180 ℃for 5h.
摘要:The semisolid slurry of Mg-6Zn-3RE-1.4Yalloy was prepared by high-energy ultrasonic vibration.Then the slurry was used to be rheo-squeezed casting.Effects of rheo-squeeze pressure on microstructure and mechanical properties of Mg-6Zn-3RE-1.4Yalloy were analyzed.The results show that with the squeeze pressure increased from 0 MPa to 200 MPa,microstructure and mechanical properties of the alloy are improved significantly.The grain shape coefficient of the alloy at 200 MPa reaches 0.611,which increased by 33.1% compared with that at 0 MPa,meanwhile,the average diameter of the grains at 200 MPa is 39μm,which is reduced by 35% compared with that at 0 MPa.The tensile strength and elongation of the alloy reach 181 MPa and 8.2% at 200 MPa,increased by 20.5% and 86.4%,respectively,compared with those at 0 MPa.Fracture morphology analysis reveals that the alloy fracture mode is changed from cleavage fracture at 0 MPa into mixed fracture of cleavage fracture and dimple fracture at 200 MPa.
摘要:Influences of Zr(01.2%)on solidification structure and mechanical properties of Mg97Y2Cu1 alloy reinforced by long period ordered structure were investigated.The results show that primary grains in the alloy can be refined greatly by Zr addition.Distribution of second phase becomes more uniform with volume fraction increase.A little of granular CuZr2 phase can be generated in the alloy after Zr addition,which distributes inα-Mg matrix.Mechanical properties of the alloy are increased gradually with the increase of Zr addition.With the addition of 1.2% Zr,the tensile strength and elongation of the alloy reach 218 MPa and 9.4%,which are increased by up to 26%and 62%,respectively,compared with those of the alloy without Zr addition.
关键词:Long Period Ordered Structure;Zr;Solidified Structure;Mechanical Properties;Mg Alloy
摘要:The Cu-50 Mo contact material was prepared by spark plasma sintering(SPS)at 950 ℃ and 45 MPa for 20 min.Microstructure and properties of the material were investigated,and the hardness,conductivity and density of the alloy reach up to 110 HV,21.5MS/m,92.5%,respectively.Furthermore,effects of 1% WC addition on the structure and properties of Cu-50 Mo alloy material were analyzed.The results indicate that structure and wear resistance of the Cu-50 Mo material were improved.
关键词:Cu-50Mo Alloy;SPS;Structure and Properties;Wear Resistance
摘要:<正>20151101 ANDRADE A R,BOLFARINI C,FERREIRA L A M,et al.Nb对离心铸造镍基高温合金高温力学性能的影响.Materials Science and Engineering,2015,A628:176-180.镍基高温合金如Fe-25Cr-35Ni-0.4C已在石化炼油炉等领域获得广泛应用,但关于Ni含量对该类合金高温力学性能的影响还缺乏系统研究。基于此,研究了添加Nb对离心铸造镍基高温合金高温力学性能的影响。首先采用离心铸造工艺制备了