摘要:A Mg-Zn-Y alloy with the addition of low-cost RE(Ce,La)mischmetal was designed.Effects of RE(Ce,La)mischmetal level on microstructure evolution and mechanical properties of Mg-Zn-Y alloy at room and elevated temperature were investigated by OM,SEM,XRD and tensile testing.After adding the RE(Ce,La)mischmetal into ZW61(Mg-6Zn-1.4Y)alloy,the microstructure is refined obviously and a kind of new phase with high melting point named as T phase[(Ce,La)(Mg1-xZnx)11]is precipitated from the alloy.The precipitation of the Tphase can decrease the value of Zn/Y in the residual melt and then the phase transformation can be changed.Meanwhile,the T phase presents the satisfied thermal stability which is beneficial to improving alloys’mechanical properties at elevated temperature.However,excessive T phase precipitation can lead to stress concentration and lower tensile strength at room temperature.With 1% RE(Ce,La)addition,high mechanical properties can be observed for the alloy at room temperature.In addition,the tensile strength of the alloy at elevated temperature is increased with the increased of RE(Ce,La)content.
关键词:(Ce,La)MischMetal;Mg-Zn-Y Alloy;T Phase;Elevated Temperature Mechanical Properties
摘要:The alloy slurry was prepared by ultrasound vibration thermal equilibrium method,direct thermal equilibrium method and traditional casting process.Then die-casting forming was conducted at the same pouring temperature,mold temperature,injection pressure and injection speed.The heart part and edge part of die castings were sampled,and the microstructure was observed.The same part of die castings was sampled for tension test.The effects of different process conditions on microstructure and mechanical properties of die castings were analyzed comparatively.The results show that the microstructure of die castings obtained by ultrasound vibration thermal equilibrium method semi-solid process presents the most tiny,round and uniform structure with the satisfied mechanical properties,and then that by direct thermal equilibrium method.After T6 treatment,the comprehensive mechanical properties of die castings are improved significantly.
摘要:The effects of different Ni content on microstructure and Ohmic contact properties of Au-12Ge alloy were investiagted.The results reveal that the segregation of the alloy is enhanced,and the minimum contact resistance is decreased firstly and then increased,so the thermal stability of the corresponding ohmic contact shows a tendency of getting better first and then deteriorating with the increase of Ni content.The desirable specific contact resistivity of 5.04×10-6Ω·cm2 of Au-12Ge-3Ni/Au with annealing at 425℃ for 1 min can be obtained,and the corresponding Au-12Ge-3Ni/Au system presents the best stability.
摘要:The isothermal compression process of TA15 titanium alloy was simulated at 750 ℃,800 ℃,850 ℃,950℃and strain rate of 0.001~10 s-1.The simulation results show that the TA15 titanium alloy presents deformation localization during compression deformation process.The local damage values are decreased with the deformation temperature increase and the strain rate decrease,and the damage extreme value appears mainly in the free deformation zone of the specimen.The microstructure of the experimental specimens was observed in the free deformation zone of the specimens.The microcracks,micro-voids and local flow bands can be observed in the microstructures of the specimens.The damage degree is decreased with the deformation temperature increase and the strain rate decrease.
摘要:During the process of mixing and molding,the bonding strength of sodium silicate sand is reduced due to the loss of surface water.In severe conditions,it is failure for mold making,resulting in waste of molding sand.The water glass was modified with glycerin,and the quality guarantee period(-interval time from sodium silicate sand is mixed to be able to make qualified mould)of the molding sand prepared with glycerin modified water glass and unmodified water glass was measured,and effects of glycerin on the strength,hygroscopicity and residual strength at 800 ℃ were analyzed.The results reveal that the bench life working time of molding sand made from water glass with 3% glycerin is 2 times that of unmodified ones.In the range of glycerin content 0%~3% in water glass,the tensile strength of water glass bonded sand can be increased by 7% per 1% glycerin,and the binder content of water glass bonded sand can be reduced,however the change of residual tensile strength of the molding sand can be neglected.With glycerin modified water glass,the hygroscopicity of water glass bonded sand is not changed obviously.The results show that the most prominent effect of glycerin on the modification of water glass is that it can prolong effectively the bench life working time of water glass bonded sand.
关键词:Glycerin;Modifier;Water Glass Bonded Sand;Quality Guarantee Period
摘要:The hot deformation behavior of PH13-8Mo stainless steel was investigated by Gleeble thermal simulation machine at deformation temperature in range of 900 ℃ to 1 150 ℃ and strain rate in range of 0.1 s-1 to 10 s-1.The results show that with strain increase,the flow stress is increased dramatically to a peak value,and then it is decreased continuously(900~1 050 ℃)or tended a steady value(1 100℃and 1 150℃).The flow stress is decreased with the increase of deformation temperature and the decrease of strain rate.Based on the Arrhenius equation,the hot deformation constitutive relationship of the peak flow stress was established,and the hot deformation activation energy Qis calculated as 567.32 kJ/mol.The error analysis shows that the relative error between calculated value and experimental value is lower than 1.3%,presenting the higher precision.Microstructure analysis indicates that increasing deformation temperature and decreasing strain rate are beneficial for dynamic recrystallization,while its grain size is easier to be coarsened.
摘要:A single isothermal constant strain rate compression test was carried out for 6061 aluminum alloy by the Gleeble-3500 simulator to understand the dynamic recrystallization behavior of the alloy under thermal deformation conditions at 0.001~1 s-1 and 350~500 ℃.The peak stress data of the rheological stress curve obtained from the statistical test determines that the thermal deformation activation energy of the alloy is Q=307.528 kJ·mol-1,and the rheological stress equation,dynamic recrystallization peak and critical strain model under different thermal deformation conditions are established.The dynamic volume fraction of the alloy was calculated under different deformation conditions according to the rheological stress curve,and the dynamic model of dynamic recrystallization was established.Analysis of rheological stress curve shows that with deformation of 6061 aluminum alloy at 350~500℃,the strain rate is decreased,so the structure of the 6061 alloy is more easily to undergo dynamic crystallization,and the stress softening phenomenon is more obvious.
摘要:The 06Cr19Ni10 stainless steel with different nitrogen and nickel content was smelted using vacuum induction furnace(ZG-0.01)to understand effects of increasing nitrogen and reducing nickel on microstructure and mechanical properties.The results show that microstructure of the test steel with nitrogen content of 0~0.28% and nickel content of 5.98%~9.63% keeps still the single austenitic,and the grain size is decreased with the nitrogen content increase,while the impact toughness of the test steel is deteriorated,where the room temperature impact absorption energy is reduced from 267 Jat the nitrogen content of 0 to 228 Jat the nitrogen content of 0.28%.Rockwell hardness,tensile strength and yield strength of the test steel are increased with the increase of nitrogen content.When the nitrogen content is 0.28%,the desirable mechanical properties of 06Cr19Ni10 steel are presented,where the Rockwell hardness,tensile strength,yield strength and elongation after fracture reach 95.4 HRB,814 MPa,437 MPa,52.5%,respectively.
摘要:The effects of varied feed speed on the microstructure and properties of AZ31B magnesium alloy/5052 aluminum alloy interface alloyed friction stir welding joints with Cu foil were investigated.The results reveal that the tensile strength of the joint presents the lowest value with the feed speed of 200mm/min,and it is satisfied with 100mm/min and 300mm/min.As the thickness of the added copper foil increase,the tensile strength of welded joint is increased firstly and then decreased.With the feeding speed of 100mm/min,the 0.05mm thickness of copper foil and the rotation speed of 1 200r/min,the desirable welding joints can be obtained,and the maximum tensile strength can reach 87.5 MPa.With the copper foil,Mg2Al3,Mg17Al12,AlCu,Al2Cu and MgCu2 phases are generated at the joint junction without obvious welding defects,and hardness distribution shows approximately’M’shape.
摘要:Magnesium-lithium alloy is the lightest metal structural material,which exhibits promising potential in weight reduction of aircrafts.However,the phenomenon of aging softening observed strongly retards its further application.The mechanisms of age-softening were reviewed,including the growth,segregation and coarsening of matrix precipitates and the transformation from metastable phases to equilibrium phases with prolonged aging time.Then,several effective methods were expounded which could inhibit the age-softening.Finally,prospect for the investigations on aging behavior of Mg-Li alloy was described.
摘要:Ttitanium and titanium alloy have the features of low surface hardness,high friction coefficient,poor wear resistance and high temperature oxidation resistance as well as poor corrosion resistance.Its surface is widely treated by laser cladding technology.The packing way of laser cladding and coating type of cladding material were reviewed,and some suggestions for the relative process were put forward.
摘要:Synchrotron radiation X-ray computed tomography technology was adopted to reconstruct the three-dimensional microstructure of AA6601 billet with different reheating temperature.Three-dimensional internal defects were analyzed quantitatively to investigate influence of reheating temperature on internal defects evolution.The results reveal that with the increase of reheating temperature,the shrinkage cavity can be compensated by the liquid phase,leading to the decrease of shrinkage percentage and the rise of the gas pore as well as the decline of the internal defects ratio,which are beneficial for the semi-solid forming.However,the iron-rich phase can prevent liquid phase from compensating the shrinkage cavity,which is not conducive to eliminating the internal defects.
摘要:The particle swarm optimization(PSO)combined with BP neural network was used for the forecast and control of thickness transverse distribution of hot rolled strip.According to theoretical analysis,the basic conditions and parameters of forecasting model were established.And based on the reduction and plate width,the measured data and simulated one of thickness transverse distribution of AZ91D hot rolling strip were analyzed comparatively.The model presents the optimized effects with strip width in 100~500 mm and reduction of 30μm.The average error of thickness is less than 4.2μm.Finally,the neural network was used for thickness control system of the hot rolling strip.
摘要:Commercial software Deform-3D was used to simulate the deformation process of ZK60 magnesium alloy on equal channel angle extrusion(ECAP)and secondary extrusion.In order to understand the influence of secondary extrusion and ECAP on grain refinement,the variation of billet flow and deformation uniformity,extrusion load and effective strain during ECAP and secondary extrusion were discussed.The simulated results show that with the temperature at 275~300℃for ECAP and secondary extrusion at 150℃,the billet can obtain a large distribution of uniform strain,further obtaining an ultrafine magnesium alloy with good performance.The results of the grain refinement obtained in the experiment are agreement well with the simulation ones.
关键词:ECAP;Finite Element Simulation;Secondary Extrusion;Effective Strain;Extrusion Load
摘要:The rapid failure of the injection plunger from a DM3500 die casting machine has been analyzed which was resulted from insufficient stiffness of injection mechanism.Variable density topology based on SIMP has been applied to optimize the stationary platen in the injection mechanism.At first the mechanical model has been set up to calculate strength and stiffness of the injection mechanism using FEM under different working conditions.Secondly the optimization model has been built to optimize topology.The final optimization of the stationary platen has been proposed according to the unit density contour from the calculation.The comparison between optimization and original design shows that the stiffness of injection mechanism is improved by 35.6%,which can reduce the rapid failure of the plunger significantly.In addition,the weight reduction is also achieved by 3.4%.
摘要:Aiming at two difficulties in designing die for engine chain cover such as shrinkage porosities easily generated in the cover as a result of forming difficulty in top pouring and warping deformation during machining large plane,numerical simulation was carried out by the Magma to determine rational gating system and present the hot spot position,deformed mode and parameters.Additionally,according to analysis,various ways including employment of hole position to increase squeeze pins,optimization of the arrangement of die thimble and water cooling,and balance of die wraping force,were applied to realize development of die casting die.The results demonstrate that the qualified rate of die casting engine cover reach up to above 96%,and the flatness of processing on lager plane can be controlled within 0.8 mm,decreasing the cost of die development.
摘要:The casting simulation technology was used to analyze the filling process,which can reduce greatly the cost and shorten the trial production cycle.Based on the analysis,the ProCAST software was used to simulate the investment casting process of the thin-wall blade.Based on the analysis of the simulated defects,the casting process optimization was carried out from two aspects of the structure of the gating system and the casting process parameters,obtaining the qualified castings.
摘要:Using scanning electrical microscope(SEM),X-ray diffraction(XRD)and energy dispersive spectrometer(EDS),the effects of annealing temperatures on the microstructure of Cu-Al clad plate produced by roll-casting technology were investigated.And the mechanical properties of the composite plate were characterized by tensile tests and micro-hardness tests.The results show that the thickness of interface layer is increased from 1μm to 11μm with the increase of annealing temperature and the interface layer includes three sub-layers at 400℃.The diffusion of atoms and the kinds of phases at interface are increased as the annealing temperature increase.The CuAl2 phase at the interface is firstly formed at 250℃,followed by Cu9Al4 at 300℃,then CuAl phase is formed at 450℃.The peeling strength of the interface is increased firstly and then decreased due to the change of phases and their thickness,and reaches a maximum value of 42N·mm-1 at 300℃.According to experimental results,the optimal annealing temperature for Cu/Al clad plates produced by roll-casting is 300℃.
摘要:In order to improve the properties of silicon based ceramic core,the Al2O3 fibers with different content were added to the core slurry,and the core was made by hot pressure casting.The change of the bending strength and porosity of the core with different Al2O3 fibers was analyzed,and the microstructure of the sample was observed.The results show that the effect of Al2O3 fiber on the flexural strength and porosity of the ceramic core is significant.With the fiber content of 1%,the core flexural strength reaches the maximum value of 20.48 MPa,and with the fiber content of 0.75%,the porosity of the core is 36.16%.However,with the fiber addition more than 1%,the fiber presents poor dispersion,and the fiber bridging action is weak,so the enhancement effect is weakened.Al2O3 fiber reinforced ceramic core includes two mechanisms,bridging enhancement and pull-out enhancement.
摘要:Al matrix composites with different composition were prepared by powder metallurgy.After mechanical mixing,the powder was formed by cold pressing at a certain pressure,then sintered at 550℃ in argon atmosphere and holding for 30 minutes and then cooling with the furnace.It is found that the porosity of Al-Mg composites is higher,and the Al matrix and Ti particles in Al-Ti composites are physically combined,and the compactness of the Al-Mg-Ti composites is superior to that of the Al-Mg composites.In addition,a ternary phase Al18Ti2Mg3 can be observed.The presence of Mg can reduce the phase transition temperature of Al-Ti system,and the increase of Mg element is conducive to the further occurrence of Al-Ti reaction and finally the generation of ternary phase.
摘要:Aiming at requirements of high processing conditions,the thickness of the extruded tube wall only about 0.2 mm as well as absence of damage and inclusion in the wall with smooth for the 1100 aluminum alloy for automobile condensing pipe,the key control points in process of melt treatment,casting and rolling were explored.The results indicate that by adopting the optimizing parameters,the hydrogen content of molten aluminum is less than 0.13 mL/100 g,and microstructure of the alloy presents small equiaxed crystal.The final product is verified by user’s application that its processing performance exhibits the satisfied effects,meeting requirements.
关键词:Aluminum Rod;Automobile Condensing Tube;Continuous Casting and Continuous Rolling
摘要:Effects of Gd on the microstructure,phase structure,mechanical properties and fracture morphology of Al-5Mg-2Si-Mn alloy were analyzed.The results reveal that the Gd element presents a strong modification and refinement effect on the primaryα-Al phase and eutectic Mg2Si phase,and the effect of modification and refinement is desirable when Gd content is 0.4%.The distance between secondary dendrites are decreased from 28.23μm un-modified ones to 12.96μm,and eutectic Mg2Si size is decreased from 9.38μm to 5.07μm.The tensile strength,elongation and hardness of the alloy treated by 0.4% Gd are increased from 235MPa,3.9%and 33.21HRB to 328MPa,6.0% and 43.33HRB,respectively,and the fracture mode is changed from brittleness to dimple structure.
摘要:The microstructure and mechanical properties of large strain rolled 2524 aluminum alloy sheet were investigated by means of optical microscope(OM),differential thermal analysis(DSC),X-ray diffraction(XRD),tensile testing machine.The results reveal that the microstructure of the rolled 2524 aluminum alloy presents fibrous with a large amount of Al2Cu and Al2CuMg phases.With solid solution treated at 455 ℃ to 495 ℃,the higher solid solution treatment temperature and the longer treatment time are,the more second phase dissolved.After solution treated at 495℃for 60 min,the precipitated phase is basically dissolved,where the tensile strength,yield strength and elongation of 2524 aluminum alloy reach up to 412.6 MPa,350.7 MPa and 17.9%,respectively.After solid solution treated at 505℃,over-burning structure appears and thus the mechanical properties are weakened.After aging treatment,the strengthening phase is uniformly precipitated and the alloy is strengthened.The tensile strength,yield strength and elongation of the 2524 aluminum alloy after aging at 190 ℃ for 6 hare 464.6 MPa,395 MPa and 22%,respectively.
摘要:Aiming at the pinholes in aluminum foil products caused by phase FeAl3,chemical components were changed and some contrast experiments were carried out with aluminum foil 1235 with different silicon contents.The effects of silicon content on the type,size,morphology and distribution of the second phase were analyzed by optical microscope and scanning electron microscope.The results show that the increase of silicon content in Al 1235 foil is beneficial for generating the phase αc-AlFeSi.The phase αc-AlFeSi can even replace a kind of acicular FeAl3,which are helpful for decreasing the pinholes in the foil.Simultaneously,the grains are refined with more uniform of grain size.Tensile strength and elongation of 1235 aluminum foil with silicon content between 13% and 15% are increased by 12.14% and78.57%compared to those ones with low silicon content,which is beneficial for further cold rolling.
摘要:The ZL108 aluminum alloy with fine grain structure was prepared by friction stir processing(FSP)technology,and its microstructure,mechanical properties and damping capacity were investigated.The results reveal that after the FSPed,the coarse Si phase in the ZL108 aluminum alloy is significantly refined with more uniform distribution,and tensile strength and elongation of the ZL108 aluminum alloy are increased with the increase of the FSP rotation speed.In addition,the internal friction value of ZL108 aluminum alloy is increased with the increase of temperature.When the temperature is higher than 200℃,there exists a lot of fine grain boundary and phase boundary slip movement in the FSP sample,and the external vibration energy is converted into internal energy,which is beneficial to improving the high temperature damping behavior performance of the alloy.The damping behavior of the FSPed sample is significantly higher than that of the base metal,and the FSP sample with the rotation speed of 300 r/min has the highest damping behavior.The storage modulus of the ZL108 alloy is decreased as the temperature increase,and the storage modulus of the FSPed sample is higher than that of the base metal.
摘要:Effective control of the rolling process parameters include tempterature,reduction ratio,roller rotation speed and roller diameter is important for controlling crocodile mouth phenomenon in the hot rolling cogging process.The Deform-3D software was used to simulate the alligator phenomenon during the 5052 Aluminum hot rolling and cogging process.Through the combination with the point track and orthogonal experiment method,the primary factors influencing the alligator phenomenon were obtained.The experimental results reveal that the main factor affecting alligator phenomenon is the reduction ratio,followed by the roller diameter and rolling temperature,and then the roller rotation speed.In the single pass rolling-simulation process,alligator length is controlled shortest when roller diameter is 450 mm,and the reduction ratio(e)is 20%,rolling tempter is 540℃ as well as roller rotation speed of 5 r/min.
关键词:5052 Aluminum Alloy;Hot Rolling Cogging;Alligator;Numerical Simulation
摘要:It was introduced briefly the classification of standard samples detection spectrometer.With the large number of applications of A356 aluminum alloy in industry,and the popularization of the photoelectric direct reading spectrometer,it was a large demand for type standard samples in verifying the accuracy of spectrometer.In order to reduce production costs,the production process of independently developed A356 type standard samples for spectrometer was described.Finally,through statistical calculation,it were verified the self-made type standard samples with homogeneity and stability.
关键词:A356Aluminum Alloy;Spectrometer;Type Standard Samples;Homogeneity;Stability
摘要:CuCrZr alloys were prepared by alloy addition method,directly melting and cladding addition method,and spiral springs were produced based on the same heat treatment and subsequent processing.In addition,the properties of the spiral spring produced were tested.The results show that the alloy prepared by the alloying addition has good tensile strength and elasticity modulus,which is about 493 MPa and 180 GPa,respectively,and its compressive resistance exhibits desirable,where the helix angle is 60 degrees,and difference of short axis is the smallest before and after the test,showing the satisfied electrical conductivity performance.
摘要:Cu-20Pb hypomonotectic alloys were prepared under normal and undercooling conditions,and the structure and phase composition,microhardness as well as anti-friction properties of the Cu-20Pb hypomonotectic alloys were analyzed.The results show that Cu-20Pb hypomonotectic alloys under normal conditions are mainly composed ofα-Cu andβ-Pb with less uniformity,while under undercooling conditions,the segregation in hypomonotectic alloys is inhibited and grains are refined with compound dendrite.The friction wear testing indicates that Cu-20Pb hypomonotectic alloys prepared at undercooling condition presents the lower friction coefficient and wear rate with the betetr wear resistance.Microhardness testing shows that the hardness of Cu-20Pb hypomonotectic alloy is increased to 57.02GPa undercooling condition,increased by 24.15%.
摘要:The pure Pb rod was manufactured by sand mold gravity casting.Microstructure,chemical composition as well as physical properties of the casting ingot were characterized and analyzed by SEM,TEM and EDS.The results show that microstructure of the pure Pb is refined with more uniform size distribution.A strong{113}<uvw>type texture is formed during the casting process.The induction of impurities and the formation of casting defects can be well controlled through strictly technical measures,so the ingots with good physical properties are obtained through sand mold gravity casting.