摘要:Effects of electromagnetic stirring(EMS)on the solidification structure and segregation of Incoloy825 superalloy billet were investigated.The results reveal that the EMS can refine the macrostructure and increase the ratio of equiaxed grain in Incoloy825 superalloy billet.With the increaseg of EMS current from 150 Ato 300A,the average grain size can be refined from 300μm to 210μm,and the ratio of equiaxed grain is increased from 66.7% to 77.5%.Absence of EMS,the macrosegregation and microsegration exhibit more serious,and with EMS,the forced convection caused by EMS can improve the heat transfer and solute transfer,decreasing the secondary dendrite arm spacing as a result of the cooling rate increase,which homogenizes the distribution of the solute.The EMS can inhibit effectively the macrosegregation and microsegregation of Incoloy825 superalloy billet.
摘要:To better understand the internal electromagnetic field distribution in cold crucible on melting and solidifying glass,the ANSYS software was used to establish 3D model for small electromagnetic cold crucible for glass solidification,and the electromagnetic field in cold crucible was calculated.By the comparison of different paths,electric current,frequency of the magnetic field distribution inside the cold crucible,and actual measurement values were used to validated.The results show that the maximum magnetic field intensity in the central position of no-load condition can be obserbed and it is decreased gradually to two side with height difference.The magnetic field intensity is enhanced as the current increased from 500 Ato 1 500 A,while it decreases with the frequency increasing from 50 kHz to200kHz.
摘要:AlxCoCuFeNi high-entropy alloys were designed and prepared to analyze microstructures and mechanical properties.The results reveal that with a relatively lower Al addition(x < 0.85),a simple FCC crystal structure is only observed.With increasing in x,the crystal structure is transformed to a mixed structure of BCC and a small amount of FCC.A single BCC structure can be observed with x more than 2.35.It is also found that Cu element promotes the formation of the FCC structure while Cr element favors for the formation of the BCC structure.When Cu and Cr with equal molar ratio are contained in the high entropy alloys,Cu can play a more important role than Cr in selection of the solidification structure.The microstructure of as-cast alloys is varied from columnar dendrite to equiaxed dendritic morphology,so hardness of the as-cast alloys is increased with increasing in Al content.
摘要:In using asynchronous hotwire cutting with EPS foam,traditional 2DCAD methods were restricted due to that the shape of 3Dmodels couldn’t be depicted precisely by the curves,resulting in the deviation of design and real product.In order to overcome the problem,a control system based on Open GL and Microsoft Visual Studio software was developed,which could run 3Dsimulation and manufacture.With the help of the system,analysis of the process can be performed prior to manufacturing.Thus material can be used efficiently and efficiency can be enhanced.Finally,the experiment of processing the foam mould was completed with the new system.
摘要:Failure behavior of semi-autogenous mill liner was analyzed under V-Ti-magnetite wet grinding conditions.Through the optical microscope(OM),scanning electron microscope(SEM),energy dispersive spectroscopy(EDS),hardness tester and other materials testing instruments,the microstructures of failure liner were investigated,and the corrosive wear mechanism of liner material under weak alkaline conditions was expounded.The results show that the surface of liner is mainly characterized by cutting furrow,corrosion pits and cracks.The interaction of low surface hardness,weak hardening effect and corrosion-wear of liner material are responsible for failure of liner.
摘要:A multi-objective optimization method of MIG electric arc welding process parameters for aluminum alloy 6005 Asheet was presented based on orthogonal test and grey correlation analysis.The multi-objective parameter optimization problem was transformed into the optimization of the grey correlation degree of a single target based on the experimental data.The problem of insufficient test data was solved,and the optimization process was simplified,meanwhile,the accuracy of the decision was improved.Experiments verified the validity of the method.
摘要:The effects of Er addition on microstructure and corrosion resistance of AM50 alloy for automobile engine were investigated by optical microscopy and tensile testing.The results show that the Er alloyed AM50 alloy is composed ofα-Mg,β-Mg17Al12,Al7ErMn5 and Al3Er phase.With the increase of Er addition,the corrosion rate of the alloy is decreased firstly and then increased.The corrosion rate and corrosion morphology reveal that the AM50 alloy exhibits the desirable corrosion resistance with 0.5%Er addition.With the increase of Er addition in AM50 alloy,the corrosion residual strength is increased firstly and then decreased,and the satisfied corrosion residual strength can be observed with 0.5%Er addition.
摘要:Melt refinement treatment(or external field treatment)is one of the important categories of metal-melt treatment technology.It is applied for semi solid or liquidus rheoforming to achieve entire homogenization and refinement of the casting structure.Based on cost and performance,three principles for evaluation of the external field technologies were presented as follows:simple process,uniform refinement and low defect.Through objective evaluation of the existing external field technologies,a novel rotary shearing dispersing technology(RSD)which similar to soymilk-maker is feasible in generous commercial applications.
关键词:Melt Treatment;Microstructure Homogenization;Grain Refinement;External Field Treatment;Semi Solid;Slurry Preparation
摘要:With the help of ProCAST software,solidification simulation of the initial casting process of the housing for GIS was conducted to understand origination of defects occurred.Then the initial casting process was optimized with the help of computer simulation technology.The results demonstrate that isolated liquid region occurrs in the solidification process of the large flange surface with 25 mm thickness of cold iron,resulting in shrinkage defects.After process optimization,through setting 15 mm thick cold iron on the large flange surface and avoiding the gate locations as well as the inner circumference of chill keeping a distance of 10 mm with the cylinder wall,the solidification process can meet the sequential solidification,so shrinkage defects are eliminated.The simulation results were validated,and the simulation results were well agreement with the actual production ones.
摘要:In order to improve the market competition,more and more foundry enterprises begin to introduce the ERP system which can control effectively the manufacturing process.However,most of these enterprises have implemented the financial supply chain system,thus,how to realize the dual system integration has become a problem to be solved in the informationization process of casting enterprise.Given the business and data heterogeneity between different ERP systems,it is extremely difficult to integrate the dual system.A feasibility development on the integration of the manufacturing system and financial supply chain system in the foundry enterprise was carried out.First,business integration program and data interface specification of the two systems integration were analyzed,then risk assessment was conducted,and measures to avoid these risks were presented.Finally,based on the demand of integrating HZ ERP and UFIDA U9 in a foundry enterprise,a specific scheme of business and data integration was designed,which could be referenced by the foundry enterprise to implement dual system.
关键词:Dual System Integration;ERP;Feasibility;Foundry Enterprise
摘要:Al-7.2Zn-2.2Mg-1.8Cu-0.2Zr alloy and Al-7.2Zn-2.2Mg-1.8Cu-0.2Sc-0.2Zr alloy were prepared by resistance furnace.The two alloy samples were produced by squeeze casting at 700720 ℃,which was treated at 465 ℃×24+475 ℃×8hsolid solution,water quenching +120 ℃×24haging.The results show that through the addition of trace element Sc and Zr,theα-Al phase and the second phase intercrystalline in the Al-Zn-Mg-Cu alloys are refined effectively.Through the multi-stage solid solution and aging treatment,the mechanical properties of alloy are improved significantly,where the tensile strength,yield strength and elongation of the samples reach up to 613 MPa,528 MPa,6%,respectively.
关键词:Al-Zn-Mg-Cu Alloy;Sc;Squeeze Casting;Microstructure and Properties
摘要:Three kinds of process properties,such as filling ability,sensibility of cracking and feeding ability,were presented in view of the familiar defects in squeeze casting process or molten metal die forging process(MMDF,for short).Moreover,their characterization parameters were defined quantificationally as maximum filling length,staying time in molds and effective feeding length,respectively.Some experiment methods and equipment were suggested to experimentally determine their values.It was pointed out that those process properties were controlled mainly by the alloy properties,die types and the forge processing parameters.
摘要:According to the structural characteristics of pump body parts,the gating system,exhaustingoverflow system and die-casting process parameters were designed.Filling and solidification process was carried out with the ProCAST software.According to the simulation results,the casing process was optimized,and the reasonable die-casting process parameters were determined.With casting temperature of 630 ℃ and the mold preheating temperature of 220 ℃ as well as the injection rate of 1.5 m/s,the qualified pump body was produced,which showed that the simulation results could be used in the actual production.
摘要:The effects of machinery vibration on the solidification and feeding of ZL205 A alloy in low pressure casting were investigated by applying horizontal vibration on the low pressure casting mold.The results reveal that vibration can improve effectively the efficiency of the casting feeding.With the increase of amplitude,the distribution of shrinkage is reduced,and with the increase of the frequency,the distribution of shrinkage is decreased also.
摘要:To solve the problem of shrinkage porosity formed in the hot spot in the process of low pressure casting large aluminum alloy wheel,the methods of changing mold temperature and thickness of mould to eliminate defects were put forward,however,the improvement of isolated molten pool can be ignored.Therefore,on the basis of the above two optimization methods,water cooling tube was set on the corresponding defect position at the die.The results show that the method not only realize wheel sequential solidification to eliminate the defect at the wheel thickness,but also improve the cooling speed of wheel.
关键词:Low Pressure Die Casting;Temperature Field;Numerical Simulation;Water Cooling
摘要:Filling and solidification as well as defect distribution of a aluminum alloy die casting structure parts were analyzed by the numerical simulation.The gating-exhausting system for the structure parts was optimized.Based on the self-developed high vacuum die casting technology,effects of vacuum degree in filling process on microstructure and mechanical properties of the structure parts were investigated.The results reveal that high pressure die casting can reduce greatly the gas content in the structure and improve the relative density of the parts.Compared with those of the conventional vacuum die casting,tensile strength,yield strength,elongation and hardness of the structure parts are increased by21%,29%,18%,10%,respectively.
关键词:Structure Parts;High Vacuum Die Casting;Numerical Simulation;Mechanical Properties
摘要:Vacuum HPDC samples were treated by two groups of T5 treatment such as 500 ℃×0.5h +150 ℃×5hand 500 ℃×2h + 150 ℃×5h.Effects of T5 treatment on mechanical properties of vacuum die casting samples were analyzed by comparing with those of as-cast samples.The results reveal that tensile strength of the samples with 500℃×0.5h+150℃×5htreatment has the maximum value.Meanwhile,the stability of tensile strength and elongation of the samples exhibit desirable.The effect of micro-gas hole on mechanical properties of the samples is increased with solution treat time increase.
摘要:The large ball valve has complex structure with non-uniform wall thickness and isolated hot spots,so partial shrinkage porosity is always generated in the investment casting,decreasing the qualified rate of ball valve.The gating system was redesigned based on ProCAST software analyzing original system.Chills were also introduced through special method to realize sequential solidification from bottom to up,so the shrinkage porosity in the isolated hot spot of the ball valve was eliminated successfully,improving effectively qualified rate.
摘要:Large size hollow thin-walled K424 alloy X-type pulling rod front end with blind tube was produced by investment casting.There exist some problems in trial-production,such as crack and demoulding of ceramic cores,contract control of the castings and melting quality.Aiming at the problems mentioned above,some measures,such as contraction design,wax pattern preparation,gating system design and processing optimization,were presented.Through improving measures,the qualified castings were produced successfully,meeting the design and use requirement.
摘要:According to the Reynolds discrimination and experimental data,the gas flow in vacuum pipes of V-Process casting is judged to be turbulent,and formula of the main pipe area was derived.The gas flow in vacuum pipes was simulated by the software.The results reveal that the diameter of main pipe in the pumps can change the co-action among pumps,and the bending joint can eliminate effectively the gas vortex at the joint.
摘要:The effects of ultrasonic power,ultrasonic treatment time and temperature on properties of insitu Mg2Si/AZ91 composites were investigated,and orthogonal experiment was designed to optimize process.The results reveal that ultrasonic treatment can refine obviously as-cast microstructure of the composites,and the morphology of primary Mg2 Si phases is converted from chunk to fine particle,and a little eutecticβ-Mg17 Al12 phase is precipitated with dis-continuous net-like structure.The tensile strength and elongation of the composite exhibit desirable when the ultrasonic treatment temperature is690 ℃and ultrasonic power is 700 Was well as ultrasonic treatment for 65 s.The tensile strength is increased from 167 MPa to 209 MPa,and the elongation is increased form 1.8%to 3.3% after ultrasonic treatment,increased by 25% and 89%,respectively.
摘要:On the basis of analyzing diffusion bonding process of the stainless steel and copper alloy,the diffusion brazing behavior of Cu-Zr and Ni-based superalloy was analyzing,focusing on the microstructure and mechanical properties of brazing joint.The results reveal that diffusion brazing joints have desirable interface and compact structure as well as satisfied mechanical properties with welding at 880900 ℃for 90120min,realizing the excellent bonding.
摘要:2% short carbon fiber with a length of 2mm and 3mm reinforced 2024 Al contained Sc matrix composites were fabricated by liquid stirring casting method.The micro-yield behaviors of the composites treated with various aging process were measured by load-unload method.The results reveal that the micro-yield strength of the short carbon fiber reinforced 2024 matrix composites exhibits the same aging hardening charateristics as the macroscopic strength.The composites treated with peak aging process have the highest micro-yield strength.The strain-hardening rate of the materials is the greater than macroscopic yield and always increased firstly and then decreased during micro yield.The materials strengthened with 3mm carbon fiber exhibit the higher micro-yield strength than that of ones reinforced with 2mm carbon fiber.
关键词:Aluminum Matrix Composites;Micro-yield;Carbon Fiber Length;Aging Process
摘要:Tungsten oxide nanowires were prepared by solvothermal method with the WCl6 as the precursor,the ethanol as the solvent and PVP as the surface activity agent.The nanowires were characterized by X-ray diffraction,scanning electron microscopy,transmission electron microscopy and high-resolution transmission electron microscopy and selected area electron diffraction.Tungsten oxide morphologies were modified through changing the PVP addition.The growth mechanism of tungsten oxide nanowires and the morphology changed were analyzed.
摘要:The surface of GH141 superalloy was processed by laser shock processing(LSP),and residual stress distribution was tested with X-ray diffraction(XRD)before and after the impact treatment,meanwhile,the fatigue crack was observed.Experiment results show that the residual tensile stress of GH141 superalloy reaches up to 200 MPa before impact treatment.After a LSP,residual stress is converted to compressive stress with fluctuations in-400 MPa and hardness is increased by 20%25%.By comparing the fatigue crack before and after LSP,it is found that the fatigue crack is reduced significantly after LSP,which shows that the technique can reduce effectively the fatigue crack initiation,and improve the fatigue life.
摘要:Casting solidification process of metal mold casting aluminum alloy conductive rod was simulated to understand the casting defects resulted from unrational structure design and to analyze quantitatively the defect distribution.Through optimizing processing parameters,the qualified aluminum alloy conductive rod was produced by permanent mold casting.
摘要:The casting-forging integrated technology was used to prepare AZ91 D magnesium alloy.The effects of forging deformation rate on microstructure and mechanical properties of AZ91 Dmagnesium alloy were investigated.The results show that,with the increase of forging deformation rate,the forced feeding effect on the solidification alloys in die cavity is enhanced,and the shrinkage cracks and shrinkages in AZ91 D magnesium alloy are decreased,and the ultimate tensile strength and the elongation of AZ91 D magnesium alloy are increased.When the forging deformation rate reaches more than 2mm,the shrinkage cracks and shrinkages in AZ91 D magnesium alloy can be eliminated.When the forging deformation rate reaches 5mm,the ultimate tensile strength and the elongation of AZ91 Dmagnesium alloy are 240.3 MPa and 4.14%,which are improved by 34.7% and 52.7%,respectively,compared with those of AZ91 D magnesium alloy without forging.
摘要:Pulsed magnetic field(PMF)was introduced to treat melt during solidification of Mg93Zn6Y1 alloy.Effects of discharging voltage on microstructure and mechanical properties of Mg93Zn6Y1 alloy were investigated.The results show that the primaryα-Mg and quasicrystal icosahedral phase(I-phase)in the alloy can be refined by PMF treatment.With increasing in discharging voltage,the primaryα-Mg and I-phase are further refined.With discharging voltage of 300 V,the morphology of primaryα-Mg is transformed from the developed dendrite to fine rosette and particle,and I-phase is converted from coarse continuous net-like structure into discontinuous structure or particle.At the same time,the average width and average area ratio of I-phase are reduced from 26μm and 32%to 10μm and 14%,respectively.The tensile strength and elongation of Mg93Zn6Y1 alloy treated by PMF with 300 Vreach 172.1MPa and 1.6%,respectively,which are increased by 71.2% and 60.0%,respectively,compared with those of the alloy without PMF treatment.
关键词:Pulsed Magnetic Field;Mg93Zn6Y1 Alloy;Discharging Voltage;Microstructure;Mechanical Properties
摘要:The effects of part substitution of Zr by Yb(Yb=0,0.01%,0.02%,0.03%,and 0.04%)on the mechanical and electrical conductive properties of Al-0.2Sc-0.04(Zr,Yb)alloys were investigated.It is found that with only 0.01% and 0.02% Yb substituted for Zr,Al-0.2Sc-0.04(Zr,Yb)alloys exhibit an apparent ageing-hardening peak.The optimum ageing temperature is around 330℃.For the alloys partially substituted by 0.01% and 0.02% Yb,the corresponding yield stresses reaches 188.1and177.5 MPa,while the tensile strength is 212.9and 207.3 MPa,respectively.Excessive substitution of Zr by Yb,the decrease of mechanical properties can be observed.The results show that the electrical conductivity of the alloy can further improved by cold rolling.Al-0.2Sc-0.04(Zr,Yb)alloys with the desirable comprehensive properties can be obtained by the part substitution of Zr by 0.02% Yb.
摘要:The corrosion behavior of 6063 alloy with different aged treatment was investigated by hardness test,intergranular corrosion test,total immersion corrosion test and electrochemical corrosion test,meanwhile,the corrosive mechanism was analyzed.The results show that with increasing in aging temperature,the time of intergranular corrosion and homogeneous intergranular corrosion are shortened,and the maximum corrosion depth is decreased.The dynamic potential polarization of the 6063 alloy at different aging treatment is accordant with the intergranular corrosion test,total immersion corrosion test,where the corrosion resistance of the alloy is gradually decreased from under-aging,peak aging to over aging.
摘要:The erosion-corrosion behavior of B10 pipes with20mm and38mm in diameter was tested on self-made pipe-testing machine in 3.0m/s of artificial seawater.The corrosion rate change of the alloyed pipe with different diameters was analyzed at artificial seawater with the same flow rate as the erosion time increases.The results indicate that at the fixed flow rate of artificial seawater,the corrosion rate of copper-nickel alloy pipe is decreased gradually to be stable with erosion time increase.With the flow rate of 3.0m/s,the corrosion rate of the pipe with diameter of 38 mm is the higher than that of one with diameter of 20 mm.The pipe with diameter of 38 mm can generate a more complete passivation film after erosion 48 h,and the pipe with diameter of 20 mm can form a passivation film after erosion 96 h.