Mold Design and Process Optimization of the Aluminum Alloy Pump Body Based on Numerical Simulation

Xiao Shilong; Huang Yong; An Zhenxu; Zhang Xianfei; Zhang Jing

doi:10.15980/j.tzzz.2016.06.013

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Mold Design and Process Optimization of the Aluminum Alloy Pump Body Based on Numerical Simulation
Vol. 36, Issue 6, Pages: 605-608(2016)
Published： 2016 ，
DOI： 10.15980/j.tzzz.2016.06.013

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[1]肖世龙,黄勇,安振须,张显飞,张景.基于数值模拟的铝合金泵体压铸模具及工艺优化[J].特种铸造及有色合金,2016,36(06):605-608.

Xiao Shilong, Huang Yong, An Zhenxu, et al. Mold Design and Process Optimization of the Aluminum Alloy Pump Body Based on Numerical Simulation. [J]. Special Casting & Nonferrous Alloys 36(6):605-608(2016)
[1]肖世龙,黄勇,安振须,张显飞,张景.基于数值模拟的铝合金泵体压铸模具及工艺优化[J].特种铸造及有色合金,2016,36(06):605-608. DOI： 10.15980/j.tzzz.2016.06.013.

Xiao Shilong, Huang Yong, An Zhenxu, et al. Mold Design and Process Optimization of the Aluminum Alloy Pump Body Based on Numerical Simulation. [J]. Special Casting & Nonferrous Alloys 36(6):605-608(2016) DOI： 10.15980/j.tzzz.2016.06.013.

摘要

根据泵体零件的结构特点

设计了浇注系统、排溢系统和压铸工艺参数。用ProCAST软件进行了充型凝固过程数值模拟

根据模拟结果改进了浇注系统

确定了合理的压铸工艺参数:浇注温度为630℃

模具预热温度为220℃

压射速度为1.5m/s。用优化的压铸模具进行生产

得到了合格的泵体压铸件

验证了模拟结果的准确性并应用于生产实际中。

Abstract

According to the structural characteristics of pump body parts

the gating system

exhaustingoverflow system and die-casting process parameters were designed.Filling and solidification process was carried out with the ProCAST software.According to the simulation results

the casing process was optimized

and the reasonable die-casting process parameters were determined.With casting temperature of 630 ℃ and the mold preheating temperature of 220 ℃ as well as the injection rate of 1.5 m/s

the qualified pump body was produced

which showed that the simulation results could be used in the actual production.