基于机器人的水冷机壳低压铸造控制系统设计

刘楚生; 张建强; 童洲; 张矫阳

doi:10.15980/j.tzzz.2021.03.026

应用·压力铸造 | 浏览量 : 0 下载量: 16 CSCD: 0

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基于机器人的水冷机壳低压铸造控制系统设计
Design of Control System for Low Pressure Casting Water-cooled Shell Based on Robot
2021年41卷第3期页码：383-386
纸质出版日期： 2021 ，
DOI： 10.15980/j.tzzz.2021.03.026

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[1]刘楚生,张建强,童洲,张矫阳.基于机器人的水冷机壳低压铸造控制系统设计[J].特种铸造及有色合金,2021,41(03):383-386.

Liu Chusheng, Zhang Jianqiang, Tong Zhou, et al. Design of Control System for Low Pressure Casting Water-cooled Shell Based on Robot[J]. Special Casting & Nonferrous Alloys, 2021,41(3):383-386.
[1]刘楚生,张建强,童洲,张矫阳.基于机器人的水冷机壳低压铸造控制系统设计[J].特种铸造及有色合金,2021,41(03):383-386. DOI： 10.15980/j.tzzz.2021.03.026.

Liu Chusheng, Zhang Jianqiang, Tong Zhou, et al. Design of Control System for Low Pressure Casting Water-cooled Shell Based on Robot[J]. Special Casting & Nonferrous Alloys, 2021,41(3):383-386. DOI： 10.15980/j.tzzz.2021.03.026.

摘要

为解决水冷机壳低压铸造过程中

工人劳动强度大、生产效率低以及高温作业存在安全隐患等问题

拟采用机器人完成下芯及后续的取件工作

因此需重新设计水冷机壳低压铸造生产工艺并进行时序优化。根据新的生产工艺

设计工具快换台及其他辅助装置

并对系统各组成设备进行重新布局;采用PLC作为控制核心

对系统各组成部分实现精准联动控制

实现下芯动作与取件动作之间快速、准确的切换

提高水冷机壳低压铸造的自动化水平。

Abstract

In order to solve the problems of high labor intensity

low production efficiency and potential safety hazards in high-temperature operations during the low-pressure casting water-cooled shell

it is planned to use robots to complete the core-removing and the part-removing.Therefore

it is necessary to redesign the low-pressure casting process of water-cooled shell and optimize the time sequence.According to the new production process

fast changing platform for tools and other auxiliary devices were designed

and the components of the system was re-arranged.As the control core

PLC can realize the precise linkage control of all components of the system and the fast accurately switching between the core-removing action and the part-removing action

and improve the automation of low-pressure casting of the water-cooled shell.