Li Haisong, Li Linxu, Zeng Hong, et al. Solidification Microstructure Simulation of Ni-base Single Crystal Blade[J]. Special Casting & Nonferrous Alloys, 2018,38(12):1312-1316.
Li Haisong, Li Linxu, Zeng Hong, et al. Solidification Microstructure Simulation of Ni-base Single Crystal Blade[J]. Special Casting & Nonferrous Alloys, 2018,38(12):1312-1316. DOI: 10.15980/j.tzzz.2018.12.009.
镍基高温合金单晶叶片凝固组织模拟
摘要
采用CAF模型对DZ445高温合金单晶叶片定向凝固组织进行了数值模拟
在CAF模型中分别采用高斯分布连续形核模型和扩展KGT模型描述晶粒形核和枝晶尖端生长速率
研究了组模方式和抽拉速率对叶片凝固组织的影响。结果表明
倾斜组模可消除缘板杂晶
但可能会引入新的杂晶;抽拉速率越小越易形成单晶
抽拉速率越大越易形成杂晶;分段变速抽拉可消除缘板杂晶
但变速的位置距缘板应保持一定距离
此距离随叶片尺寸和抽拉速率而发生变化。
Abstract
A three dimensional cellular automaton-finite element model was developed to predict the solidification grain structures of DZ445 superalloy Ni-based single crystal
in which Gaussian distribution continuous nucleation model was adopted to describe the nucleation and the KGT model was extended to multi-component alloys to account for the growth kinetics of dendrite tip.Effects of slope angle and withdrawal rate on directional solidified microstructure evolution were investigated.The results reveal that slope wax-pattern can eliminate the stray grain formed at platform
however probably form new stray grain at other location.With increasing in the withdrawal rate
more stray grains are formed at platform.However sectional variable withdraw rate can eliminate the platform stray grain.Inaddition
the distance from airfoil where start change withdraw rate to platform should be keep a certain number
and which is determined through the size of blade and withdraw rate.