Qin Hongbin, Huang Pan, Gao Xiaoling, et al. Optimization of Casting Process for Caliper based on Numerical Simulation[J]. Special Casting & Nonferrous Alloys, 2018,38(5):505-508.
Qin Hongbin, Huang Pan, Gao Xiaoling, et al. Optimization of Casting Process for Caliper based on Numerical Simulation[J]. Special Casting & Nonferrous Alloys, 2018,38(5):505-508. DOI: 10.15980/j.tzzz.2018.05.011.
基于数值模拟的卡钳铸造工艺优化设计
摘要
分别对重力铸造和倾转铸造铝合金卡钳的充型过程及凝固过程进行数值模拟
并观察铸件指定测温点下凝固过程中的温度变化并给出铸件色温的变化曲线。结果发现
与重力铸造相比
倾转铸造充型过程更平稳、温度梯度小、气体容易排出且没有缩孔、缩松缺陷
采用1模3件的生产方式
经过模拟试验
发现铸件品质良好
且大大提高了铸件的工艺出品率。
Abstract
The flow field and solidification of aluminum alloy caliper under gravity and tilting pouring condition were analyzed by numerical simulation.And the change curve of the specified temperature under the color temperature of the casting temperature changes was observed during the solidification process for the selected temperature-measured points.Compared with gravity casting
the tilting casting process exhibits more stable with the lower temperature gradient
so the gas is easy to be exhausted
which takes the absence of shrinkage
porosity and shrinkage defects.Adopting tilting casting design with three parts in one mould
the experimental results indicate that the product quality presents desirable
and the caliper quality and the production yield are improved greatly.
关键词
数值模拟铸造方式色温曲线重力铸造倾转铸造
Keywords
Numerical SimulationCasting MethodColor Temperature CurveGravity CastingTilting Casting