铜圆盘浇铸机传动系统参数优化与动力学仿真

郭年琴; 林通; 戚振昆; 欧阳代衡

doi:10.15980/j.tzzz.2016.11.008

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铜圆盘浇铸机传动系统参数优化与动力学仿真
Dynamic Simulation and Parameter Optimization of Transmission System of Copper Disc Casting Machine
2016年36卷第11期页码：1151-1154
纸质出版日期： 2016 ，
DOI： 10.15980/j.tzzz.2016.11.008

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[1]郭年琴,林通,戚振昆,欧阳代衡.铜圆盘浇铸机传动系统参数优化与动力学仿真[J].特种铸造及有色合金,2016,36(11):1151-1154.

Guo Nianqin, Lin Tong, Qi Zhenkun, et al. Dynamic Simulation and Parameter Optimization of Transmission System of Copper Disc Casting Machine[J]. Special Casting & Nonferrous Alloys, 2016,36(11):1151-1154.
[1]郭年琴,林通,戚振昆,欧阳代衡.铜圆盘浇铸机传动系统参数优化与动力学仿真[J].特种铸造及有色合金,2016,36(11):1151-1154. DOI： 10.15980/j.tzzz.2016.11.008.

Guo Nianqin, Lin Tong, Qi Zhenkun, et al. Dynamic Simulation and Parameter Optimization of Transmission System of Copper Disc Casting Machine[J]. Special Casting & Nonferrous Alloys, 2016,36(11):1151-1154. DOI： 10.15980/j.tzzz.2016.11.008.

摘要

针对圆盘浇铸机运行中存在的晃动、冲击

且浇注出的铜阳极板存在飞边、毛刺等不良现象

建立了浇铸机传动系统的参数优化模型

以驱动轮半径和安装中心距作为设计变量

对原有圆盘浇铸机的角加速度进行参数优化。利用Adams软件对优化前后的圆盘浇铸机传动系统进行角位移、角速度、角加速度的仿真分析。结果表明

优化后的传动系统不仅能更加满足工作位移要求

而且运行的过程更加平稳

极大改善了浇铸机工作时的动力学特性

使得浇注出的铜阳极板板面平整

无明显飞边

毛刺

提高了产品合格率。

Abstract

Copper anode plate casting machine is the key equipment for producing copper anode plate.Aiming at the shaking

impacting in the process of original disc casting machine operation

and flash

burr or other poor appearance

the parameter optimization model of the transmission system of casting machine was established

in which radius of the driving wheel and the center distance are taken as the design variables to optimize the angular acceleration of the original disc casting machine.Adams software was used to analyze the angular displacement

angular velocity

angular acceleration of the original and new casting machine.The results show that not only the optimized transmission system meets the requirements of displacement

but also the operation process is more stable

greatly improving the dynamic characteristics of machine casting.As a result

the copper anode plate surface exhibits more smooth with absence of edge

burr

so decreasing the failure rate of copper anode plate.