Yuan Jing, Zou Dingchao, Zhao Binghua. Development and Application Inner-Spray Technology for Die Casting[J]. Special Casting & Nonferrous Alloys, 2014,34(8):829-830.
Yuan Jing, Zou Dingchao, Zhao Binghua. Development and Application Inner-Spray Technology for Die Casting[J]. Special Casting & Nonferrous Alloys, 2014,34(8):829-830. DOI: 10.15980/j.tzzz.2014.08.032.
压铸模具内喷涂技术的开发与应用
摘要
模具润滑剂良好的喷涂效果是取得好的铸件表面品质的关键因素。而现有的喷涂方式往往无法兼顾整个型腔表面
常有因喷涂不良、局部粘模、拉伤的情况发生。通过开发使用模具内喷涂技术
可以有效地解决这一问题。这种内喷涂装置仅由模具内部设计的喷涂管道和一个雾化器组成
其特点是充分利用了压铸机上原有的管路及控制单元
雾化器一端与喷涂机械手上涂料管和气管直接联通
另一端与模具上内喷涂管道入口连接
实现了与压铸机上喷雾机械手的同步动作。实际验证表明
采用内喷涂技术
大大降低了铸件废品率
确保了生产过程稳定。
Abstract
It is a key factors of good spraying of mould lubricant for obtaining excellent surface quality of the castings.However
the used spraying techniques could not cover the whole surface of the mould
leading to the occurrence of poor spraying effects
partial soldering and pull-failure.Through adopting inner-spraying technology
the problems can be eliminated effectively.The inner-spraying apparatus is composed of spraying channel designed in the mould and an atomizer
exhibiting the features of fully utilizing the pipeline and control unit on the die casting machine.Atomizer directly connect with coating pipe and gas pipe on spraying robot in one end
and connect with inlet of inner-sprayed channel in the mould in other end
realizing the synchronous operation with spraying robot on the die casting machine.The practical verification reveals that the inner-spraying technique can greatly decrease the scrap rate of the die castings.