半固态流变成形通用性能试样模具设计

张励忠; 杜云慧; 张鹏; 邢书明; 何书华; 刘金香; 焦众生

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半固态流变成形通用性能试样模具设计
General Mould Design for Testing Sample in the Semi-solid Rheoforming
2003年第2期页码：42-44
纸质出版日期： 2003 ，
DOI：

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[1]张励忠,,,,,,,,,,杜云慧,,,,,,,,,,张鹏,,,,,,,,,,邢书明,,,,,,,,,,何书华,,,,,,,,,,刘金香,,,,,,,,,,焦众生.半固态流变成形通用性能试样模具设计[J].特种铸造及有色合金,2003(02):42-44+1.

Zhang Lizhong Du Yunhui Zhang Peng Xing Shuming. General Mould Design for Testing Sample in the Semi-solid Rheoforming[J]. Special Casting & Nonferrous Alloys, 2003,(2):42-44.
[1]张励忠,,,,,,,,,,杜云慧,,,,,,,,,,张鹏,,,,,,,,,,邢书明,,,,,,,,,,何书华,,,,,,,,,,刘金香,,,,,,,,,,焦众生.半固态流变成形通用性能试样模具设计[J].特种铸造及有色合金,2003(02):42-44+1. DOI：

Zhang Lizhong Du Yunhui Zhang Peng Xing Shuming. General Mould Design for Testing Sample in the Semi-solid Rheoforming[J]. Special Casting & Nonferrous Alloys, 2003,(2):42-44. DOI：

摘要

针对半固态流变成形中存在液相偏析、显微疏松、充型不完整及夹渣等常见缺陷

详细研究并优化了压室尺寸与结构、料饼、浇道及其集渣、排气系统

并据此设计了一套材料性能试样半固态流变成形通用模具。该模具可用于各种常用合金的拉伸、冲击、疲劳、断裂韧性、摩擦磨损等多种性能试样的半固态流变成形。试验结果表明

经该模具挤铸出的试件

成品率达 98%以上

加工余量小于 3mm

尺寸公差等级可达IT9

表面粗糙度Ra≤ 6.3 μm。说明用该模具加工的试样真实反映了材料的半固态流变成形产品的特性

Abstract

Aimed to the defects of liquid phase segregation

microporosity

misrun and dross revealed in semi solid rheoforming

the size and structure of chamber

billet

gate runner

bob and gas release system were optimized and studied in detail. Based on mentioned above study

a set of general mould for testing sample in semi solid rheoforming was designed. The mould can be used for various conventional alloy testing samples in semi solid rheoforming

including tensile

impact

fatigue

fracture toughness

abrasive wear behaviors. Sound casting yield with allowance less than 3 mm

tolerance IT9 and roughness less than 6.3μm Ra value in the mould in squeezing casting can reach over 98%. It is indicated that the machined sample manufactured in the mould can actually reflect the features of products in semi solid rheoforming.