Cooling-deformation and residual stress distribution in a diesel cylinder block castings can be observed by simulating temperature field and stress field during solidification process under three shake-out conditions with different temperatures based on FDM integrated system

and the three processing sketches are evaluated. The results show that the deformation of the castings is decreased with decreasing in shake-out temperature. Meanwhile

although shake-out temperature slightly affected the residual stress

it greatly affected the variation tendency of the stress value during solidification processing

where the lower the shake-out temperature is

the higher the stress during shake-out is.