Connected ceramic preforms (B4C) with porosity of 46.8% were fabricated by pressureless sintering in vacuum
then B4C/Al-Si composites with high ceramic fraction were prepared by pressureless infiltrating aluminum alloy A356 into the boron carbide preforms B4C
whose relative density
compressive strength and flexure strength are more than 99%
453MPa and 294MPa
respectively. Microstructural observation reveals that prepared composites exhibit compact structure and desirable interface bonding
in which formed Al
Si and Al3BC phases are uniformly distributed. Al phase is mainly distributed in the cavity of B4C frames and Si mainly existed in the interface of B4C and Al phase
which results in the tough combination of B4C and Al phases
meanwhile
uniformly distributed Al phase can be observed in surface and inner of composite samples. B4C ceramics is formed continuous frame in the fabricated B4C/Al-Si composites and metallic phase existed in the cavity plays the role in toughening and strengthening effects.