型腔抽真空动力学与真空压铸技术评介

龙思远; 査吉利; 干雪梅; 徐绍勇; 曹韩学; 游国强

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型腔抽真空动力学与真空压铸技术评介
Evaluation of Vacuuming Kinetics in Cavity and Vacuum Die Casting Technologies
2011年31卷第11期页码：981-985
纸质出版日期： 2011 ，
DOI：

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[1]龙思远,査吉利,干雪梅,徐绍勇,曹韩学,游国强.型腔抽真空动力学与真空压铸技术评介[J].特种铸造及有色合金,2011,31(11):981-985.

Long Siyuan~1, Zha Jili~1, Gan Xuemei~1, et al. Evaluation of Vacuuming Kinetics in Cavity and Vacuum Die Casting Technologies[J]. Special Casting & Nonferrous Alloys, 2011,31(11):981-985.
[1]龙思远,査吉利,干雪梅,徐绍勇,曹韩学,游国强.型腔抽真空动力学与真空压铸技术评介[J].特种铸造及有色合金,2011,31(11):981-985. DOI：

Long Siyuan~1, Zha Jili~1, Gan Xuemei~1, et al. Evaluation of Vacuuming Kinetics in Cavity and Vacuum Die Casting Technologies[J]. Special Casting & Nonferrous Alloys, 2011,31(11):981-985. DOI：

摘要

抽真空是消除铸件气孔缺陷的有效方法。在综述现有各种压铸真空系统抽真空动力学特点的基础上

指出现行压铸真空技术难以获得满意抽真空效果的原因是:为及时有效关断真空通道、阻止高速充型熔体进入真空系统而导致型腔抽真空速度过低。然后根据型腔气体排溢动力学理论

提出在确保真空通道及时关断的前提下

抽真空效果主要取决于抽真空系统的动态响应特征和型腔在高速熔体充填前所能达到的真空度;增大抽排气管路当量直径和减小管道长度是抽真空排气通道的设计关键

并展示了满足该原则的新型抽真空技术的使用效果。

Abstract

Vacuumming of die cavity is an effective way of producing quality castings free of defects associated with cavity gases.After an evaluation of the vacuuming behaviors of the vacuuming die casting technologies currently used in industry

it was pointed out that the dissatisfaction of current technologies steams from the commonly low vacuuming rate needed to effectively stop the melt flow from pennetrating into vacuuming system.In accordence with the vacuuming knetics of a die cavity

it is highlighted that an effective vacuuming relies on the kinetic response rate of the vacuuming system and the vacuum degree achieved before high speed die-filling in condition that the vacuuming channel could be effectively closed up.Enlarging the diameter and reducing the length of the vacuuming channel are the key criteria to a successful exhausting channel design.The application of a new type vacuuming system meeting the mentioned criteria was shown.