摘要:Cu-0.33Cr-0.06 Zr alloy was prepared in the process of solid solution,cold deformation and aged under DC with different current densities.Different DC densities were imposed with aging at 450℃for different time to understand influence of aged time and different current densities on electrical properties of Cu-0.33Cr-0.06 Zr alloy.The morphology of crecipitation phase was observed by means of high resolution transmission electron microscope,and the aging kinetics of the alloy was described.The results show that in contrast with those of the alloy aged without DC,the electric conductivity of the alloy aged with 100A/cm current is the lower,while the alloy aged with 300、400A/cm2 current is the higher than aged one without DC.With 400 A/cm2 DC,the electrical conductivity of alloy with aging for 2hours is increased to 49.5 MS/m,approaching the peak value.Cr and CuZr3 precipitates in the alloy aged can be observed.The Avrami equation of phase transformation kinetics and the electrical conductivity equation are derived through the analysis of the relationship between electrical conductivity and volume fraction of precipitates.
摘要:Effects of vacuum degree and filling temperature on the casting length of A356 aluminum alloy wire prepared by vacuum suction casting were investigated.The results show that absolute vacuum is directly responsible for the length of A356 aluminum alloy wire.With a given filling temperature,the length of A356 aluminum alloy wire is increased with the decrease of the absolute vacuum.And then,the absolute vacuum is decreased to a certain degree,the increase of the length of the wire is slown down.At a fixed absolute vacuum,the length of the A356 aluminum alloy wire is increased with the increase of the filling temperature.The appropriate parameters were presented as follows:absolute vacuum of 0.0340.047 MPa and the filling temperature of 9931 023 K.Based on Bernoulli equation and principle of heat transfer,theoretical formula for the length of the wire was derived.The length of the wire with the initial filling temperature exhibits logarithmic relation.
关键词:Vacuum Suction Casting;A356;Wire;Absolute Vacuum;Filling Temperature
摘要:Fatigue damage behaviors of tin in hot rolling process were investigated based on the plastic forming CAE technology,and fatigue damage distribution of tin foil during first pass of rough rolling was analyzed.Tin foil rolling process was simulated by the finite element analysis software DEFORM-3D,and the optimized experiment scheme was presented through orthogonal experiment.The results show that fatigue damage is accumulated mainly in the slab of tin during first pass of rough rolling.Reduction and rolling velocity are mainly responsible for the fatigue damage.Fatigue damage factor is increased with increasing in rolling reduction and rolling speed.The optimized technological parameters of tin foil during first pass of rough rolling are presented as follows:the reduction of 3.5mm,roller temperature of 60 ℃,rolling temperature of 100℃and rolling speed of 60m/min.Fatigue damage is gradually increased with tin foil rolling and reaches a maximum value at 0.06 s,then no longer changes.
摘要:Influences of the chill-ring surface on the microstructures and stress rupture behavior of the DD6 single crystal superalloy were investigated.Through comparing with the shinning copper surface and the deposit surface of the chill-ring,the heat radiation ability can be enhanced with spraying carbon on the chill-ring surface,and the temperature gradient is improved.As a result,the primary dendrite arm spacing is decreased,and the angle between the single crystal growth orientation and the[001]orientation is decreased.In addition,the size and volume fraction ofγ-γ′eutectic are reduced,and the stress rupture behabior of the DD6 alloy is improve greatly.
关键词:Single Crystal Superalloy of DD6;Surface Condition of Chill-Ring;Heat Radiation;Solidifica-tion Microstructure;Stress Property
摘要:For the low service life,"flesh out",sticky steel failure in seamless three-roll piercing plug in the early stages,three plug trials with different materials were conducted.By determining rational heating parameters and taking reasonable oxidation programs as well as other measures,the new plug material suitable for the working conditions was presented,and the service life of plug was improved to ensure the quality of the steel and increase production efficiency.
摘要:The main contents and using methods of postprocessing and process improvement of simulation design of casting process for the example of applying MAGMA soft and InteCAST were analyzed comparatively.A example was used to verify the correctness about contents and methods,and the solutions for bad process were presented.Eventually,through the available technology of casting process simulation design for obtaining qualified process,optimization process and content,method of optimum processes under production was visualized.
关键词:Simulation Design of Casting Process;Postprocessing;Process Improvement;Applied Technology
摘要:In order to solve the problem in the poor internal quality of some steel electrode ingot with 450 mm in diameter by constant-velocity pouring,multiple variable speed pouring design with ingot body and riser to a pouring time ratio were implemented.The pouring time was simulated by the ProCAST software.The simulated results reveal that although the solidification time of the optimizted process is longer than the original design,it is helpful for feeding the riser and improving the quality of castings.
关键词:Electrode Ingot;Numerical Simulation;Casting Speed;Pouring Time
摘要:Origination of leakage and gas shrinkage in DCT250 gearbox magnetic was described based on the MAGMA software.By optimizing the gating system and overflow system,the defects in the magnetic valve were eliminated,greatly improving the quality.
摘要:Based on the cooling slope method,the semi-solid 7A09 aluminum alloy billets was prepared by the self-designed device.Effects of the pouring temperature,the angle of inclined tube and the rotating speed of straight tube on the microstructure of the billet were analyzed by orthogonal experiment,meanwhile,influence of every experimental parameter on the formation of the billet microstructure was further explored,respectively.The results show that the pouring temperature has the largest effect on the average size and shape factor of the grains,and then the angle of inclined pipe,then the rotating speed of straight pipe.The semi-solid billet with good quality can be prepared at the pouring temperature of approximately 630 ℃,the angle of inclined pipe between 45°and 60°as well as the rotating speed of straight pipe between 70r/min and 100r/min.
摘要:The nucleation behavior of primary phase in semi-solid slurry prepared by melt spreading and mixing technique(MSMT)was analyzed.By determining undercooling degree of melt prepared by MSMT,measuring the distribution elements in primary phase particles with EPMA and the experiment obtained 3Dimages by serial-sectioning technique,formation mechanism of globular primary microstructure under melt spread and mixed condition was discribed.When the melt is cooled below liquidus by processing in making-slurry chamber,heterogeneous nucleation takes place in the liquid alloy to uniformly distribute in the melt and retain in the super-cooled melt to form effective nuclei,and then it is grown into the globular phase.
关键词:Melt Spreading and Mixing Technique;Semi-solid Slurry;Nucleation Mechanism;Near-Sphe-roidal Primary Phase
摘要:Effects of mischmetal modification,misch metal plus phosphorus modification and melt superheating treatment on microstructure and properties of in-situ 18Mg2Si/Al composites were investigated.The results show that the primary Mg2 Si in 18Mg2Si/Al composites presents coarse polygonal shapes or dendritic shapes with the average grain size of 65.3μm and uneven distribution in condition of unmodification.After modification treatment,the primary Mg2 Si is refined to some extent,where the size of primary Mg2 Si reaches 15μm after mischmetal plus phosphorus modification,and the eutectic Mg2 Si becomes spheroidization.In addition,the size of primary Mg2 Si reaches 13μm after melt superheating treatment,and the eutectic Mg2 Si exhibits sinewy.After mischmetal modification,misch metal plus phosphorus modification,and melt superheating treatment,the tensile strength and elongation of the insitu composites are improved to some extent.
关键词:Misch Metal Modification;Phosphorus Modification;Melt Superheating;Mg2Si;Mechanical Properties
摘要:Nickel hydroxide was deposited on the surface of modified carbon nanotubes(CNTs)by improved precipitation process with nickel sulfate and ammonia as well as CNTs as raw materials,and NiO/CNTs composites were obtained by thermo-decomposition at 450℃.Properties and microstructure of the NiO/CNTs composites with different carbon nanotubes were examined by scanning electron microscopy(SEM),X-ray diffraction(XRD)and transmission electron microscopy(TEM).Then NiO/CNTs powder was added to Mg-Zn alloy.The results indicate that nano nickel oxide prepared by homogeneous precipitation method can adhere with carbon nanotubes well.With 33% nickel oxide,carbon nanotubes can be coated by nano nickel oxide uniformly,and the average diameter of nickel oxide particles reaches 20 nm with absence of agglomeration and acceptable disperserdly distrbution.Compared with adding carbon nanotubes directly,carbon nanotubes coated nickel oxide are more easily to be added into magnesium-zinc alloy,which can refine grain size and improve hardness of the composites.
摘要:In order to improve corrosion resistance of steel in liquid aluminum,Q235 steel was nitrided,and nitriding effect on corrosion resistance of steel in liquid aluminum were examined by measuring corrosive weight loss,observing corrosion structure and analyzing chemical phase.The results show that wettability of nitrided layer exhibits poor to molten aluminum,which can slow down the transition layer peeling and dissolution in liquid aluminum,and make corrosive form from exfoliation corrosion to uniform dissolution,significantly decreasing the corrosion rate of the steel substrate.Nitrided layer completely exist with etching time less than 3hours,which can effectively protect the steel substrate,and improve corrosion resistance of Q235 steel to molten aluminum.
摘要:Effects of Sr、Fe and Cu on properties of die casting aluminum alloys were investigated by optical microscope(OM)and scanning electric microscope(SEM),X-ray diffraction(XRD)and energy dispersive X-ray(EDS),respectively.The results reveal that Sr exhibits modification effect on die casting aluminum alloys to some extent,however,it takes little increase of strength.When the Fe content reaches 0.8%,needle-likeβ-Fe phase and primaryα-Fe phase can be observed in the microstructure of the alloy.Cu can improve the strength of the aluminum alloys.However,it will reduce the ductility sharply.With a higher Cu content,N-Al7Cu2 Fe and W-Al2Si4Mg5Cu4 can be precipitated from the microstructure of the alloy.
摘要:A mould structure with a floating-concave die for squeeing-casting aluminum alloy connecting rod was designed.The mould can be used on conventional press.By the floating motion of the floatingconcave die during the whole squeeing-casting process,the mould has the functions of filling,crystallization,solidification feeding under pressure and plastic deformation.The mechanical properties of aluminum alloy connecting rods manufactured by the mould can be improved greatly with desirable surface quality.
关键词:Squeeing-Casting;Mould Design;ADC12Aluminum Alloy;Connecting Rod
摘要:Making a mould blank with foam material is a key part of LFC.However,three-axis CNC machining that subjected to the degrees of freedom has been unable to meet the processing needs of the foam model when the foam with very complex needs multi-surface processing.Therefore,multi-degree of freedom of industrial robots was considered to achieve efficient processing and to solve the problem of machining complex shapes.Based on MOTOMAN-HP6 industrial robots parameters and the homogeneous transformation theory,kinetic model of the robot was established to achieve the conversion between the NC code APT language and JBI robot control language.Taking a typical car cover mold for example,the simulation model of MOTOMAN-HP6 robot motion was built up based on UG/modeling environment for improving the efficiency of robots manufacturing by analyzing the pre-simulation result of robot processing.Finally,the experiment of processing the foam model of typical car cover mold was completed with the MOTOMAN industrial robot.
关键词:Pattern of LFC;MOTOMAN Industrial Robot;Off-line Programming;Cutting Machining
摘要:The point cloud of the expendable pattern castings was picked out with the three dimension scanner.Three dimension and two dimension comparison between the castings and the final CAD model was conducted by a computer aided inspection software.The results reveal that there exists cavity dwelling,pattern shift and wall-thickness lass as well as hole position shifting.Based on 3Dinspection,the count-measures were suggested.
关键词:Three Dimension Inspection;Expendable Pattern Casting;Analysis of the Casting Process
摘要:Traditional mold manually drying system exists some problems such as low control precision in temperature and humidity,resulting in low drying efficiency,poor quality,directly affecting the quality of foam casting.On the basis of analyzing the drying process of the foam pattern,the mold drying control system based on PLC was designed.The design principle of mold drying control,system structure and the program control were expounded.The results show that the system has the advantages of a high automation and reliability,high efficiency and energy-saving,the powerful function of data storage,temperature and humidity control precision and high drying efficiency,greatly improving the staff’s working environment.
摘要:Origination of defects in investment casting aluminum alloy parts based on ProCAST was analyzed.The simulated results reveal that the uneven thickness of the part flange is mainly responsible for the shrinkage porosity(hole).The shrinkage porosities(holes)can be eliminated through increasing temperature of the mold shell and choosing a reasonable pouring temperature,The experiment indicates that acceptable castings without shrinkage porosities(holes)can be manufactured with pouring at 720℃and mold shell preheat temperature of 400 ℃.
摘要:The silica sol slurry with different proportion of short-cut fiber was prepared,and the shell samples were prepared.Effects of fiber addition on the moving viscosity of silica sol slurry,the quality and thickness of moistening slurry were investigated.The results indicate that the movement viscosity of slurry is enhanced by increasing the proportion of fiber,and the movement viscosity is decreased by bimodal distribution.Within a certain range,with increasing in content of fiber,the quality of moistening slurry is increased in an exponential form,and thickness of the shell samples at each direction is increased accordingly.In addition,thickness changes of corner line direction reaches maximum value,and when fiber content is 0.75%,the coating thickness is increased by 0.13 mm.
摘要:Suzhou-pasted-wax pattern is a one of presentative technology of Chinese tranditional investment casting.Based on practical trial-production and innovation,combining with art design,the key process of Suzhou-pasted-wax pattern-making process and procedure of internal-external mould——was reproduced.The key technical factors of making internal-external mould were summarized,and making procedure was normalized,which provided a technological support for heritage and development of Suzhou-pasted-wax pattern for producing bronze art castings.
关键词:Suzhou-Pasted-Wax Pattern;Internal-External Mould Making;Antique Brone Arts
摘要:The design of automobile engine exhibits complex features with the higher quality requirement than other parts.As the key part of engine,the production level of cylinder block and head can directly restrict overall performance of engine.The flexible production process of aluminum alloy cylinder head of engine by the metal mold gravity casting was described,such as the product of the core,core assembling,gravity casting,cooling,shaking sand,riser-removal,shot blasting,rough process,cleaning,which provides a certain reference for the domestic engine manufacture.
关键词:Core Product;Metal Mold Gravity Casting;Flexible Processing Line
摘要:Effects of heat treatment on the electrical conductivity hardness and microstructure evolution of Cu-3.0Ni-0.75Si-0.3Co alloy were investigated,and the strengthening mechanism of the alloy was described.The results show that the amounts of Ni3Si2 and CoSi phase particle in the grain and grain boundary of Cu-3.0Ni-0.75Si-0.3Co alloy are decreased and the super-saturation solid solubility is increased with the increase of the solution temperature by SEM(scanning electron microscopy)observation.As a result of minor second phase particle with smaller sizes in the microstructure,the second phase particles cannot be observed on the SEM pictures by XRD after 950 ℃×1hsolid solution treatment,which reveal that solute elements are sufficiently dissolved into copper matrix.The aging treatment is conducted at different temperatures after 950℃×1hsolid solution treatment and cold rolling of60% deformation ratios.The results show that the electrical conductivity is increased rapidly at firstly and then tends to be flattened with the increase of the aging time.The electrical conductivity is increased continuously with the increase of the aging temperature.And the hardness is increased at firstly and then decreased with the increase of the aging time.And with the increase of ageing temperature,time reaching hardness peak is shortened.The desirable comprehensive properties can be obtained at 950℃×1hsolid solution treatment,60% cold rolling and 450 ℃×6haging treatment,where hardness and electrical conductivity reach 257 HB and 20.18 MS/m,respectively.
摘要:Effects of Ce and heat treatment on the microstructure and properties of ZQSn10-2tin bronze alloy were investigated by OM(optical microscopy),SEM(scanning electron microscopy),EDS(energy dispersed spectrometer)and hardness test.The results show that the grain size in the ZQSn10-2alloy is refined and the secondary dendrite arm spacing is decreased with the addition of 0.06% Ce.Additionally,the segregation of Sn is weakened and the hardness is increased slightly.After heat treatment,δphase is dissolved intoα-Cu solid solution,and the grain is transformed into fined equiaxed crystal,meanwhile,the hardness is also increased with the increase of heat treatment temperature.
摘要:Welding performance of lead-free solders was improved by adding Te.However,Te is not easily added directly in the lead-free solder as a result of easily oxidized in air.Sn-Te master alloy was prepared by ECAP.Tellurium powder and tin powder homogeneously mixed with a given proportion was poured into a uniform extrusion billets with blind hole,and then repeated extrusion by ECAP extrusion technology at low temperature,so tellurium powder can uniformly distribute in the matrix to form SnTe master alloy.
摘要:Solidified structure,crystal texture and mechanical properties of pure magnesium under DC magnetic field(01.11T)were investigated by digital camera,XRD(X-ray diffraction),material test machine and SEM(scanning electron microscopy).The results show that grain size of pure magnesium is increased slightly with the increase of magnetic field intensity.Crystal texture of pure magnesium is directly relative with DC magnetic field.The(0002)plane texture is weakened and the(1010)plane texture is enhanced.The tensile strength of pure magnesium is decreased and its elongation is increased obviously with DC magnetic field treatment.The maximum elongation of pure magnesium is increased by up to 544%,compared with the sample without DC magnetic field treatment.
关键词:DC Magnetic Field;Pure Magnesium;Crystal Texture;Solidified Structure;Mechanical Prop-erties
摘要:The transformation temperature of TC4 alloy is 985 ℃ measured by continuous heating metallographic method.Based on the empirical electron theory of solids and molecules,the phase transformation basic theory of titanium alloy and the transformation temperature of pure titanic,a new EET calculation method for the(α+β)/βtransformation temperature of TC4 alloy was put forward after calculating the valence electron structure parameter nA,the crystal cell weight W ofαandβin the constituent phase,the compensation factor Cof the phases and the temperature factor TMcof the stable element.The transformation temperature of TC4 alloy is 974.58 ℃ calculated by the EET calculation method.The relative error between EET calculation value and experimental measure value is only 1.1%.Therefore,it is reliable to calculate the transformation temperature of TC4 alloy based on the valence electron level.
摘要:The Mg-Al-Zn alloy billets were produced by spraying deposition method,and the extrusion billet exhibits asymmetry in the size.The inhomogeneity of microstructures and properties of extrusion magnesium alloy billets was investigated at height and thickness direction.The results indicate that the hardness value change of the extrusion billet at height direction can be ignored,while hardness at thickness direction presents the rule of smaller intermediate layer,larger inner and outer layers.Non-uniform plastic deformation of deposition billet in the process of extrusion plays a key role in affecting the inhomogeneity of microstructures and performance of extrusion billet.
关键词:Spraying Deposition;Magnesium Alloy;Hot Extrusion;Inhomogeneity;Microstructure and Properties
摘要:Superplastic tensile test was carried out to understand the deformation of TC21 titanium alloys at 1 1531 193 Kand strain rate of 0.0330.000 33s-1.The superplastic tensile deformation activation energy and corresponding stress exponent were calculated.Based on the calculation results,the constitutive equations of strain rate and flow stress was deduced,and it was modified by the software of1 stopt.The results show that the flow stress is decreased with the increase of deformation temperature at a constant strain rate,and it is increased with the increase of strain rate at a constant temperature.With a higher strain rate and a lower deformation temperature,the main softening mechanism of TC21 titanium alloys is characterized by dynamic recrystallization,on the contrary,the main softening mechanism is characterized by dynamic recovery. TC21 titanium exhibits accepatable superplasticity(408.60%)at 1 153 Kand 0.000 33s-1.The superplastic deformation activation energy and the corresponding stress exponent are 329.20kJ/mol and 2.3677,respectively.
摘要:Through analyzing the corrosion behavior of die cast AZ91 Dalloy in 3.5% NaCl solution,Na2SO4 solution and MgSO4 solution,effects of SO42-on corrosion behavior of die cast AZ91 Dalloy were investigated.The results show that Mg(OH)2and Mg6Al2(OH)18·5H2O phase are the corrosion product of die casting AZ91 Dalloy in solution.Corrosion rate of die casting AZ91 alloy in three different solutions from high to low is presented as follows:NaCl>MgSO4>Na2SO4.In addition,die casting AZ91 alloy exhibits pitting corrosion in NaCl solution,while it is characterized by uniform corrosion in Na2SO4 solution and in MgSO4 solution.
摘要:Based on the developed 140/270 mesh SLS coated sand,through selecting carbon powder,pyrite and boric acid with particle mesh size≤150as flame retardant,coated sand materials were designed and prepared with tripropellant composite flame retardant.By the laser sintering forming,green strength is 0.58 MPa,and post-processing strength reaches 2.34 MPa with gas release of 9.7g/mL.A coated sand mold prepared by the modified coated sand was used for pouring ZM2 magnesium alloy.And the surface qualified magnesium alloy parts were produced successfully wit tensile strength of 172 MPa and elongation of 4%.Finally,by using the SLS coated sand mold(core)with flame retardants,the high-quality magnesium alloy castings were produced.
摘要:By means of X ray diffraction(XRD),optical microscope(OM),micro hardness tester,wear tester and electrochemical measurement system,effects of laser cladding composite coating on the microstructure,microhardness,wear resistance and corrosion resistance of magnesium matrix were investigated.The results show that,after laser surface modification,the surface hardness,wear resistance and corrosion resistance of AZ31 magnesium alloy are greatly improved,and with the mass ratio of Al-Si+Al2O3、TiO2of 6∶1,the desirable comprehensive properties can be presented.
摘要:Effects of Fe element on fatigue behaviors of ZL114 Aalloy were investigated.The fatigue limit of ZL114 Aalloy with low Fe content(0.07%)and high Fe content(0.5%)was tested,and the fracture morphology was observed.The results show that the fatigue limit of alloy with high Fe content(0.5%)is 15%lower than that of the alloy with low Fe content(0.07%).When the Fe content is 0.07%,there exists much cleavage plane in fracture morphology under high axial stress,and it is characterized by crack initiation,crack propagation and abruptness fracture area in the fracture morphology under lower axial stress,while the Fe content is 0.5%,it is characterized by much cleavage plane in the fracture morphology under either high or low axial stress.
摘要:<正>20141101 Lee C D.T6处理对低压铸造A356铝合金疲劳性能随缺陷变化的敏感性的影响.Materials Science and Engineering,2013,A59:496-505.传统铸造工艺制备的A356铝合金铸件往往存在不可避免的微观缩孔等缺陷,严重恶化合金的疲劳性能。对T6热处理低压铸造A356铝合金疲劳性能随缺陷变化的敏感性进行了系统