Application of MOTOMAN Industrial Robots for the Foam Pattern in Lost Foam Casting

He Qiuyun; Tan Jianfeng; Zhang Yong; Wu Zhichao

doi:10.15980/j.tzzz.2014.11.017

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Application of MOTOMAN Industrial Robots for the Foam Pattern in Lost Foam Casting
Vol. 34, Issue 11, Pages: 1176-1178(2014)
Published： 2014 ，
DOI： 10.15980/j.tzzz.2014.11.017

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[1]何秋芸,谭剑锋,张勇,吴志超.MOTOMAN机器人在消失模模样加工中的应用[J].特种铸造及有色合金,2014,34(11):1176-1178.

He Qiuyun, Tan Jianfeng, Zhang Yong, et al. Application of MOTOMAN Industrial Robots for the Foam Pattern in Lost Foam Casting. [J]. Special Casting & Nonferrous Alloys 34(11):1176-1178(2014)
[1]何秋芸,谭剑锋,张勇,吴志超.MOTOMAN机器人在消失模模样加工中的应用[J].特种铸造及有色合金,2014,34(11):1176-1178. DOI： 10.15980/j.tzzz.2014.11.017.

He Qiuyun, Tan Jianfeng, Zhang Yong, et al. Application of MOTOMAN Industrial Robots for the Foam Pattern in Lost Foam Casting. [J]. Special Casting & Nonferrous Alloys 34(11):1176-1178(2014) DOI： 10.15980/j.tzzz.2014.11.017.

摘要

消失模铸造技术中

对于形状复杂的消失模模样的多面加工

传统的三轴数控加工方式因受制于自由度少而较为困难。利用工业机器人的多自由度柔性加工的特点

可以解决复杂形状模样加工困难的问题。基于MOTOMAN-HP6工业机器人尺寸参数、齐次变换理论

建立了机器人的运动学模型;实现数控加工APT代码与机器人控制JBI语言互相转换。以汽车覆盖件模具为例

在UG/Modeling环境中建立MOTOMAN-HP6机器人运动仿真模型

对机器人加工预先模拟分析

提高机器人加工制造的效率;最后

利用MOTOMAN工业机器人完成了典型汽车覆盖件模具泡沫模样的加工试验。

Abstract

Making a mould blank with foam material is a key part of LFC.However

three-axis CNC machining that subjected to the degrees of freedom has been unable to meet the processing needs of the foam model when the foam with very complex needs multi-surface processing.Therefore

multi-degree of freedom of industrial robots was considered to achieve efficient processing and to solve the problem of machining complex shapes.Based on MOTOMAN-HP6 industrial robots parameters and the homogeneous transformation theory

kinetic model of the robot was established to achieve the conversion between the NC code APT language and JBI robot control language.Taking a typical car cover mold for example

the simulation model of MOTOMAN-HP6 robot motion was built up based on UG/modeling environment for improving the efficiency of robots manufacturing by analyzing the pre-simulation result of robot processing.Finally

the experiment of processing the foam model of typical car cover mold was completed with the MOTOMAN industrial robot.

关键词

消失模模样MOTOMAN工业机器人离线编程切削加工

Keywords

Pattern of LFCMOTOMAN Industrial RobotOff-line ProgrammingCutting Machining

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Simulation of Full Automatic Die Casting Production System Workstation