摘要:The bubbles formation and ascending process during rotary pulse process were simulated with water as medium and using high-speed techniques for photography.The results show that the shape of bubbles exhibits spherical structure at initial stage of formation,and the bubble departure diameters are in proportion to aperture of stator disc.The bubbles morphology is changed from initially spherical to elliptic in ascending process which rises along the curve.In the process,the bubbles may present the phenomenon of chasing coalescence growth and collision coalescence growth.
摘要:The bubbles movement during refining process of aluminum alloy by rotary pulse ventilation was analyzed,and the motion behavior of bubbles in the liquid was simulated by using the numerical simulation with the model of VOF to analyze the effects of liquid properties on the bubbles formation and ascending process.The results show that the bubbles experience nucleation and growth process.The bubbles exhibit spherical structure at the initial stage of nucleation,and the shape of the bubbles is changed from spherical to ellipsoidal during the subsequent process of detachment and growth.With the increase of viscosity,the shape of the bubbles tends to be spherical,and the curvature running track tends to be straight line.Meanwhile,with the increase of surface tension,the bubbles are increasingly difficult to be deformed,leading to the bubble collapsed later,even not broken.
摘要:The creep behavior of Mg-12Gd-2Y-0.5Zr magnesium alloy at high temperature was analyzed. The results show that the creep resistance of the experimental alloy is generally superior to that of commercial WE54alloy,and the stress exponent(n)is in range of 2.53.8at 200℃and 4.26.1at 300 ℃ under a stress of 5070MPa.The creep mechanisms of the series alloy mainly are controlled by dislocation climbing towards dislocation cross-slip.The creep activation energy(Qc)is 66kJ/mol under 50 MPa and 87.2kJ/mol under 70MPa at 200300℃.With the increase of temperature and stress,creep activation energy of Mg-12Gd-2Y-0.5Zr alloy is near to diffusion activation energy(80kJ/mol)of pure magnesium more and more.
关键词:Mg-12Gd-2Y-Zr;Creep Resistance;Stress Exponent;Creep Activation Energy
摘要:The Ni-based coating containing Al was deposited on Cr-Zr-Cu alloy by Nd:YAG laser cladding.Interfacial characteristics and inter-diffusion behavior at the coating/copper substrate interface of the coated Cr-Zr-Cu alloy were investigated by X-ray diffraction(XRD)and scanning electron microscopy(SEM)equipped with X-ray energy dispersive microanalysis(EDX),as well as transmission electron microscopy(TEM).The results indicate that the Ni-based alloy coating exhibits metallurgical bonding with copper substrate as a result of chemical heat release between Ni and Al induced by laser.The absence of defects in cladding layer with fine and compact structure can be observed.The microstructure of the coating is composed ofγ-Ni、AlNi3 and Al3 Ni5.(Ni,Cu)solid solution phase is formed at interface, which is responsible for metallurgical bonding by diffusion between Ni-based coating and copper substrate.During the rapid solidification process of molten pool,actual concentration of solid phase near the interface is increased and actual concentration of liquid phase near the interface is decreased as a result of redistribution fo the solute in the molten pool in unequilibrium effects of the laser.
摘要:Considering the complexity between addictives in the formula and the performance of the ceramic coating prepared by centrifugal self-propagating high-temperature synthesis process(SHS),the genetic algorithm was used to optimize the parameters of support vector machine,and a model which described the relationship between addictives and the ceramic performance was established by support vector regression.Besides,the model was verified by the tested data.The results show that the maximum relative error of the crushing strengthen of the compound steel-ceramic pipes and the relative density of the ceramic reach 6.2%and 5.2%,respectively,and the accuracy of the model was improved effectively with the parameters of M-SVR model optimized by the genetic algorithm,providing a optimization ways to the formula of ceramic coating.
关键词:Multi-Output Support Vector Regression;Centrifugal SHS-Fusion Casting;Genetic Algorithm;Parameters Optimization;Simulation
摘要:According to the relative density change models of sintered ceramic material and grain variation model,sintering temperature and holding time of Al2O3ceramics were identified,and sintering process was presented to determine the optimized parameters.Maximum sintering temperature and holding time are the important factors affecting the performance of sintered composites.The results show that with Al2 O3 +0.2%MgO+0.4%SiO2,molding pressure of 200MPa,and heating from 550℃to 1 000℃for 12min,and then from 1 000℃to maximum sintering temperature with heating rate of 2℃/min as well as at holding temperature 1 600℃for 2hours,ceramic filar guide exhibits desirable microstructure with excellent mechanical properties.
关键词:Alumina Ceramics;Sintering Model;Sintering Temperature;Holding Time
摘要:Magnesium composites reinforced with carbon nanotubes,which possess super high strength, modulus and chemical stabilityed,exhibited a higher elastic modulus,hardness,yield strength and tensile strength with a little CNTs addition under the condition of uniformly dispersedly distribution,and the elongation of the composites prepared by squeezing casting was increased significantly,showing great development potentiality.Progress in carbon nanotubes reinforced magnesium composites from processing,microstructure and properties was reviewed.
关键词:Magnesium Based Composites;Carbon Nanotubes;Microstructure;Mechanical Properties
摘要:With the help of CAE technology,through analyzing fatigue strength and creep strength of materials and casting process,effects of working stress,material service life and casting defects on the crack in the cylinder head crack were investigated.Meanwhile,effects of heat treatment,raw materials composition and modification treatment on the crack were analyzed,which provided a reference to eliminate and prevent crack in the cylinder head.The quantitative relationship between secondary dendrite arm spacing(DAS2)and solidification cooling rate with mechanical properties of the cylinder head was described.DAS2 can be achieved quickly by CAE and verified accurately by tested data.The simulated results are well agreement with the experimental ones
关键词:Cylinder Head Crack;Casting Analysis;Stress Test;Secondary Dendrite Arm Spacing
摘要:Aiming at gas-entrapment,shrinkage porosity(holes)and cold shut easily occurred in the cylindrical structure of gearbox housing in the process of filling,a design that changing craft structure of the gearbox housing was presented,and two optimized designs were presented.Through improving the design of the gate,decreasing the wall-thickness of some parts and adding overflow slot,the optimal process was obtained by FEM.The castings with defects-free and qualified quality were produced by practical-trial production.
摘要:Top side-pouring twin roll casting process was modeled by using the commercial CFD software of Flunent.The whole formation process of the steady melt pool with velocity and temperature distribution was investigated.Two alloys with dramatically different solidifcation ranges,1050Al and Al-10Cu, were considered,respectively.It is found that,the top side-pouring twin roll casting process has the ability to adapt different alloys by adjusting parameters like solidification length,inlet flow and superheat.With considering the relationships between temperature and the viscosity of molten metal and surface tension increase with the temperature decrease,the fluctuation of the melt pool surface is restrained.The difference of the two alloys acted in process and the adjustment of the two alloys were described.
关键词:Twin Roll Casting;Top Side-Pouring;Numerical Simulation;Fluent Software
摘要:The 7075 aluminum alloy semi-solid slurry was prepared by ICSPC(inverted cone-shaped pouring channel process)process,combined with temperature homogenization(TH)treatment to make the slurry uniform and to control solid fraction suitable for the follow-up rheocasting.Influence of processing parameters on the microstructure evolution of primaryα-Al during TH treatment was investigated. The results show that the TH treatment can reduce the difference of temperature between the center and the edge in the slurry to meet the rheocasting,meanwhile,microstructure in the semi-solid slurry after TH treatment is spheroidized increasingly.With the heating power in range of 2.06.4kW,as the power increases,the time of TH treatment is decreased,and the size of the primaryα-Al is refined with a slightly decrease of shape factor.However,when the heating power is 10.0kW,as a result of phenomenon of alloy re-melting dramatically and severely coalescence of the grain,spheroidization of the grain in the semi-solid slurry is deteriorated sharply.At a given heating power,as the slurry temperature dropped in range of 628632℃,the size of the primaryα-Al is refined increasingly,and finally a high-quality semi-solid slurry appears.
摘要:Effects of solution treatment time on microstructure and mechanical properties of thixoformed AZ63Magnesium alloy at 430℃ were investigated.The results indicate that the eutecticβphase in secondarily solidified structures is dissolved into the primaryαphase after solution treatment.The solution treatment of thixoformed AZ63magnesium alloy can be divided into three stages:dissolution of eutectic βphase and coarsening of the particles(<0.5h),normal growth of the particles(1h12h),and rapid growth of the particles(24h36h).In the initial stage of solution treatment,the tensile strength and elongation of the alloy are increased rapidly.As increasing in the solution treatment time,the tensile strength and elongation of the thixo-formed AZ63are increased firstly and then decreased.The tensile strength and elongation reach the maximum values of 341MPa and 17.8%,respectively,with solid solution at 430℃for 12h.The solution treatment process of permanent mold casting is slower than that of thixoforming.
摘要:Differential pressure casting aluminum alloy wheel hub for special vichile was analyzed including chemical composition,heat treatment,microstructure observation and properties test.The results show that differential pressure casting aluminum alloy wheel hub exhibits sound structure and fine grain size with absence of gas hole,shrinkage porosity(holes).After solid solution at 515℃for 18hand aging treatment at 155 ℃for 6h,tensile strength,yield strength,elongation and hardness(HB)of the wheel hub reach 355MPa,255MPa,7.5%and 122,respectively.
摘要:In order to obtain the reasonable design of gating system,effects of two kinds of gating systems during filling and solidification on the quality of magnesium alloy radiator were simulated by the Flow-3D software.The results reveal that liquid metal in the gating system with T-shaped runner can be brought out a buffer,and the gating system with T-shaped runner is helpful to pressure transfer due to the last solidification of gating system,which is beneficial for filling completely and reducing the tendency of shrinkage cavity as well as improving the quality of the casting.
摘要:Aiming at inclusion and gas holes in sand casting axle box of the bogie for passenger train, semi-solid extrusion forming was investigated.Mould was designed by the Pro/E,and the process was analyzed.Meanwhile,the filling process was simulated by the Ansys software,and the trial-product was conducted.The results indicate that with pressure of 110120MPa,pouring temperature of 1 500 ℃and preheating mould at 400425 ℃,the axle box exhibits clean-smooth surface with sound structure,and defects are eliminated,greatly improving the performance.
摘要:The characteristics,selection of raw materials,contituent design and preparation process of die casting coating for aluminum-magnesium alloy were described.A kind of high temperature resistance coating was fabricated sucessfully using commercial refractory aggregate,carrier liquid,suspension stabilizers,binder,dispersant and other additives according to a certain proportion to add into a container with shearing for 1hour.The dispersedly uniform coating was diluted in the water with ratio of 1to 50, and then added into a high pressure coating sprayer to fabricate the working coating after vibration.The coating has good suspension,paintability,lubrication and adhesive strength,which can increase service life,shorten production cycle
摘要:The filling process for two different gating system schemes of die casting mold for aluminum alloy shroud was simulated by the Flow-3D software to determine the optimized gating system.Through comparing the simulation results in gas-entrapment,surface defects and temperature field,the direct fan-shaped gating system was adopted.According to simulation results of the optimum scheme,a vacuum vent-centralized slag system was designed,showing its availability.
关键词:Aluminum Alloy;Gating System;Vacuum Vent-Centralized Slag System
摘要:Freight train adaptor product mold and gating-riser system were produced by expandable polystyrene EPS.With hot melt adhesive,cold glue,glue tape or foam mold by self-locking,the product foam pieces,product foam mold and gating-riser pattern were assembled into an cluster of the integration mold.Then the pattern cluster was dipped into the water-based ceramic coating containing organicenrichment and dried,and then it was put into a monomer type flask single to fill and compact with dry quartz sand to form in negative pressure conditions.Combining with a analysis software,the design of gating system was optimized.Using KYKY-2800Btype scanning electron microscope and X-ray liquid nitrogen refrigeration silicon drift spectrometer,casting defects were measured.Origination of the defects and the countermeasures were presented by observing micro three-dimensional morphology of the inclusion and element energy spectrum detection.
摘要:In order to produce investment casting steel components with high-quality,investment casting process was optimized.Based on the characteristics of riser as runner in vestment casting,some ways were adopted,such as setting filter,liquid steel buffer and barbed bleeder.Filling process was simulated by MAGMA Soft with the optimized process,and practical production was conducted.The results show that inclusion &gas porosity,cold shut &cold shot can be eliminated effectively,and surface quality of the investment castings meet the PT requirement.
关键词:Filter;Barbed Bleeder;Liquid Steel Buffer;Gating System
摘要:Microstructure and mechanical properties of 6061wrought aluminum alloy prepared by castingforging integrated technology at different forging-starting time were investigated.The results show that the streamline deformation structure at different forging-starting time can be observed in the parts near to the forged head,while the final solidification structure at the middle is flatted and compacted.With the forging-starting time of 34s,the forging force can effectively exert pressure feeding,and make structure compact to eliminate the shrinkage,crack and loose structure.With the increase of forgingstarting time,the curves of the tensile strength and elongation for the alloy both before and after heattreatment are firstly increased remarkably,and then decreased gradually.Tensile strength of the alloy before and after heat treatment reaches 211.1MPa and 368.9MPa,respectively,and the elongation reaches 17.57%and 11.5%,respectively,at the forging-starting time of 4s.
关键词:6061Aluminum Alloy;Casting-Forging Integrated Technology;Forging-starting Time
摘要:Through analyzing the co-action of rare earth and copper in the alloy,it is found that the desirable copper content is 1%2%,and the rare earth addition is 0.2%in the high zinc aluminum alloy.In the high zinc aluminum alloy,a minor of rare earth can be well dissolved intoεphases,improving the brittleness ofεphase.Formation of the other phases in high zinc aluminum alloy is related with various Cu/RE ratio.With Cu/RE of 8to 1(1.6% Cu and 0.2%RE),tensile strength,hardness and elongation of the alloy reach 287MPa,HB103and 6.3%,respectively.
摘要:Titanium alloy for seawater pipeline was prepared by unconsumable vacuum electrode arc melting furnace.The microstructure,phase composition and corrosion resistance of the casted and annealed Ti-based alloys were analyzed by means of OM,SEM,XRD and electrochemical methods.The results show that grain size of the casted Ti-based and the annealed alloys are both coarse structure.The microstructure at room temperature is mainly widmanstatten structure containingαphase with flat-shaped or basket-shaped structure.Moreover,the widmanstatten structure contains some net-like boundaryβ phase and Al3 Ti metallic compound.The potentiodynamic polarization curve and related electrochemistry analysis reveal that absence of over-passivation and breakdown phenomenon can be observed for Ti2Al-1Fe-1Mo-1Zr.Thus it can be concluded that the tested Ti-based alloys has a good corrosion resistance in 3.5% NaCl solution.
摘要:It is difficult to calculate pulling stress in cross section of spinning mould metal barrel casing with absence of inner circle size of casting.With a fixed wall-thickness ratio of castings via mould,aiming at analyzing parameters of vertical and horizontal castings and mould,through established calculation method of pulling stress,pulling stress in cross section of metal barrel casing was estimated,and maximum error in calculation was determined.With un-even wall-thickness ratio of castings via mould, error exhibits relatively high.The estimating error rate could be reduced by selecting the estimating value at the partial range of pre-estimating external diameters.
关键词:Centrifugal Casting;Metal Barrel Casing;Estimating Method of Pulling Stress
摘要:Dissimilar metal composite 316Lstainless steel/copper composites joint was prepared by a hightemperature vacuum dipping preparation,and the microstructures,tensile properties at room and low temperature,thermal fatigue properties of the copper dissimilar metals composite joints prepared were investigated.The results show that the 316Lstainless steel/copper dissimilar metals composite joints prepared exhibit excellent room and low temperature performance as well as desirable thermal fatigue resistant property.
摘要:Al and TiC particles reinforced aluminum matrix composites(TiC/Al,TiC/Al-12Si)were prepared by microwave sintering method.The microscopic morphology,phase constituent,hardness and relative density of the samples prepared were analyzed comparatively.The results show that the microstructure and properties of the samples prepared exhibit satisfy with small particle size by microwave sintering.With adding TiC particles,the growth of the matrix grains is inhibited.In TiC/Al-12Si composites prepared by the microwave sintering,TiC is relatively uniformly distributed with existence of the silicon phase in the shape of bar strip and sheet,and a new stable phase Al9 Si can be observed.The morphology and distribution of the reinforced phase TiC are relavant with the different matrix materials.
关键词:Microwave Sintering;Aluminum Matrix Composites;TiC Particles;Microstructure;Relative Density
摘要:Al2O3 ceramic fibre reinforced aluminum matrix composites were used to produce piston ring to meet the requirement of piston performance of high power intensity diesel engine.The structure design, fibre pre-treatment,preparation of pre-form and squeezing casting parameters as well as wear resistance of the composites were investigated.The results indicate that Al2O3 fiber pre-treated exhibits rational constituent with few slag ball content,which is beneficial for the forming of fibre pre-form.The squeezing parameters were optimized,and the desirable interfacial bonding can be observed in fibre reinforced position of piston with the optimized squeezing parameters,and fine and compact microstructure in the composites with uniformly distributed fibre and little inclusion are observed too.Wear resistance of the composites ring prepared is superior to that of high Ni cast iron.
关键词:High Power Intensity;Piston;Composites;Squeezing Casting