摘要:A kind of composite modification agent for hypereutectic Al Si alloy refinement has been developed. It has a good effect on refining both primary crystal Si and eutectic Si.Both the biggest size of massive primary silicon phase and length of bar eutectic silicon phase are below 100 μm in hypereutectic Al Si alloy after being modified. As a result,the mechanical properties of refined alloy exceed those of all other hypereutectic Al Si alloy with the same composition in domestic and foreign countries.
关键词:Hypereutectic Al Si Alloy;Refinement;Modification Agent
摘要:A new Al 5Ti 0.3C master alloy refining agent is prepared in lab, which has a good refinement effect with 0.1%~ 0.2% addition on pure aluminum. Higher addition levels w (Ti)=0.15% are needed to achieve good refining effect for Al Si alloy while refinement fading occurs early. Mg can enhance the refining ability of the master alloy.
关键词:Al Si Alloy;Grain Refinement;AlTiC Master Alloy
摘要:The thermal stress in steady state for some single geometry bodies of functionally gradient materials with thermal stress relaxation has been analyzed and the primary principle of gradient design has been proposed for design instruction of FGM with thermal stress relaxation.
摘要:Lost wax pattern for making using SLS and technology of rapidly manufacturing metal part in investment casting are introduced. The corresponding properties of the metal parts are analyzed.
摘要:Influence of Al 5Ti,Al 5Ti B on the grain refinement and the tensile properties of ZL108 alloy with T6 state is studied. The results showed that high Si in Al Si alloy restrict the effects of Al 5Ti on the grain refinement of ZL108 alloy.0.20%~0.25% Ti content could improved properties of ZL108 alloy. The influence of Al 5Ti B on the properties of ZL108 alloy is better than those of Al 5Ti. Tensile strength and elongation is improved and α grain is refined for ZL108 alloy with 0.30%~0.35% Ti content and 0.06%~0.07% B content.
摘要:The ceramic lined nodular cast iron was fabricated by the SHS centrifugal thermit process. The influence of combustion synthetic process on microstructure and properties of nodular cast ison was investigated. The results showed that the composite pipe is composed of ceramic layer, pearlite transition layer and cast iron layer with white iron layer, heat diffusion zone and matrix of base nodular cast iron. The resistance to wear and corrosion of nodular cast iron pipe was increased remarkably by SHS. Combustion synthetic process almost has no effect on outer layer structure of nodular cast iron with the good properties of toughness and erosion resistance of nodular cast iron to be reserved.
摘要:The hard spots and nonmetallic inclusion in aluminum alloy die casting are studied through measuring chemical composition and micro-hardness.The source of these inclusion is analyzed and prevention measures are suggested.
关键词:Hard Spots;Nonmetallic Inclusion;Aluminum Die Casting
摘要:The casting process for precision complicated thin walled aluminum alloy casting is analyzed. Vacuum suction and solidification under pressure are taken to manufacture the experimental casting acceleration impeller.
关键词:Aluminum Alloy Casting;Precision Casting;Vacuum Suction;Solidification Under Pressure
摘要:Influence of calcium stearate on the hot properties of precoated sand has been studied. The results showed that hot toughness, softening point, sink rate,hot bending strength and resistance to hot tear of precoated sand are improved with an addition of calcium stearate more than 0.3% while the excessive addition of calcium stearate is subversive for stability at high temperature. The relationship between calcium stearate and sand core as well as casting quality of cylinder head of diesel engine for example is analyzed.
摘要:Microstructure of smelting prepared Ni Cu P alloy consists of Ni Cu and Cu Ni solid solution dendrites and Ni 3P dispersed particles between them. The hardness of Ni Cu P alloy is raised remarkably with the increase of P addition. Heat treatment has no obvious effect on microstructure and hardness of Ni Cu P alloy.
关键词:Smelting Preparation;Ni Cu P Alloy;Microstructure;Hardness
摘要:Oxidation erosion, liquid aluminum erosion and the erosion mechanism of grey cast iron crucible for aluminum melting were described in detail. The methods such as alloying of as cast surface for improving oxidation resistance of the grey cast iron crucible and both composition adjustment and infiltration protection for improving liquid aluminum erosion resistance of the crucible were introduced. The corrosion resistance and service life of grey cast iron crucible were improved effectively with these methods through decreasing various channels of erosion developing from the surface to the inner of crucible.
关键词:Grey Cast Iron Crucible for Aluminum Melting;Erosion;Mechanism;Method
摘要:The most common blister defects in zinc alloy die casting were described. The reason for the defect formation was analyzed and an approach to defect decrease was offered.
摘要:Technology for irregularly shaped castings in vertical centrifugal casting, including design principle and technology parameters, is described. The technology is applied for different cast steel parts effectively. As compared with gravity casting, the technology can increase casting yield by 15%~30%,improve the material properties obviously and decline product cost. The casting with non defect and high quality is made using the technology.
摘要:The main reason for the Ti segregation in hypoeutectic Al Si alloy is discussed through practical production process analysis. Ti segregation is controlled effectively by taking relevant technology measures.
摘要:The research showed that basin is the more important feeding resource than runner in runner type gating system in lost wax casting. Therefore, on the basis of the basin as feeding resource, runner and ingate as feeding channel, a new design method for runner type pouring and feeding system in investment casting was developed. The corresponding feeding mathematical pattern and allowable total weight listed for casting cluster with different basin were established after analyzing the practical feeding of basin and the calculating process for design was described in detail.
摘要:Feeding effect can be improved with qualified casting using side riser gating system for plate or heavy concave aluminum alloy casting. The reason for feeding effect improvement of the gating system is analyzed preliminarily.
摘要:The reason of misrun and cold lap formation in thin walled aluminum casting is analyzed. Increasing gas exhaust capacity in mould and filling velocity and controlling melt temperature are favorable methods for better effect.
关键词:Cast Aluminum;Thin walled Casting;Misrun;Cold lap
摘要:The pitch adjustment is key parameter of overcoming ingot defects during production. SKJ technology can adjust appropriate drawing rate, frequency and pitch for ingot casting technology without stopping machine keeping other technological parameters not to be altered. High purified castings with refined grain are produced. SKJ technology has the advantages of convenient specification change and suitable multi piece casting.
摘要:The conventional gravity die casting technology for aluminum cylinder head has been described. It is compared for the different melting equipment, core making technology, pouring process and equipment, cleaning and rough machining etc. The technology between domestic and foreign aluminum casting plants is compared. Casting technology in twenty first century for aluminum cylinder head is prospected.
关键词:Aluminum Cylinder Head;Metallic Mold;Gravity Die Casting
摘要:The thermal diffusivity of alloying powder briquette in the process of alloying forming is calculated through temperature measurement in inner and outer interface of alloying powder briquette. The temperature curves in the outer surface of cast infiltration alloyed layer are analyzed.
摘要:To develop copper billet with high compactness, electromagnetic continuous casting process is applied to copper billet. The feasibility on electromagnetic continuous casting technology for copper billet is studied. The influence of current and frequency on the magnetic field distribution is studied. Magnetic field in crystallizer during idling operation is measured and analyzed. The influence of exciting current on the magnetic field distribution is obtained.The mathematical model is established by finite element method using ANSYS commercial software for further research.