Low Pressure Casting Simulation of Large Heat Resistant Magnesium Alloy Shell

Cui Enqiang; Liu Yingzhuo; Sun Hao; He Kai; Wang Xianfei; Deng Xiaoliang; Qin Kang; Qin Jieqing

doi:10.15980/j.tzzz.2020.10.012

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Low Pressure Casting Simulation of Large Heat Resistant Magnesium Alloy Shell
Vol. 40, Issue 10, Pages: 1103-1106(2020)
Published： 2020 ，
DOI： 10.15980/j.tzzz.2020.10.012

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[1]崔恩强,刘颖卓,孙浩,何凯,王先飞,邓小亮,秦康,秦解清.大型耐热镁合金壳体低压铸造工艺模拟[J].特种铸造及有色合金,2020,40(10):1103-1106.

Cui Enqiang, Liu Yingzhuo, Sun Hao, et al. Low Pressure Casting Simulation of Large Heat Resistant Magnesium Alloy Shell. [J]. Special Casting & Nonferrous Alloys 40(10):1103-1106(2020)
[1]崔恩强,刘颖卓,孙浩,何凯,王先飞,邓小亮,秦康,秦解清.大型耐热镁合金壳体低压铸造工艺模拟[J].特种铸造及有色合金,2020,40(10):1103-1106. DOI： 10.15980/j.tzzz.2020.10.012.

Cui Enqiang, Liu Yingzhuo, Sun Hao, et al. Low Pressure Casting Simulation of Large Heat Resistant Magnesium Alloy Shell. [J]. Special Casting & Nonferrous Alloys 40(10):1103-1106(2020) DOI： 10.15980/j.tzzz.2020.10.012.

摘要

针对低压铸造大型耐热镁合金壳体铸件的结构及技术难点对其浇注系统、砂芯及激冷系统设计等进行分析。利用ProCAST软件对壳体铸造工艺进行数值仿真

模拟了铸造缺陷并进行原因分析

采取了针对性措施并进行了二次仿真验证。根据模拟结果优化了铸造工艺参数。结果表明

优化后的浇注系统充型平稳

补缩良好

采用低压铸造方法浇注出了品质优良的壳体铸件。

Abstract

In view of the structure and technical difficulties of large heat-resistant magnesium alloy shell castings

the casting process was analyzed

including system design

sand core and chilling system design.The casting process was simulated by the ProCAST software

and the casting defects were simulated to understand the causes

and the countermeasures were determined and secondary simulation verification was carried out.According to the simulated results

the casting process parameters were optimized.The results show that the gating system has stable filling and good feeding.The shell castings with good quality were produced by low pressure casting.