Application and Development of Low Cost HPDC Technology for Aluminum Alloy Oil Pan

Wang Xueyang; Huang Zhiyuan; Chen Guoen; Zhu Yu; Tan Yongming

doi:10.15980/j.tzzz.2018.09.012

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Application and Development of Low Cost HPDC Technology for Aluminum Alloy Oil Pan
Vol. 38, Issue 9, Pages: 971-973(2018)
Published： 2018 ，
DOI： 10.15980/j.tzzz.2018.09.012

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[1]汪学阳,黄志垣,陈国恩,朱宇,谭永明.低成本的铝合金油底壳压铸工艺开发及应用[J].特种铸造及有色合金,2018,38(09):971-973.

Wang Xueyang, Huang Zhiyuan, Chen Guoen, et al. Application and Development of Low Cost HPDC Technology for Aluminum Alloy Oil Pan. [J]. Special Casting & Nonferrous Alloys 38(9):971-973(2018)
[1]汪学阳,黄志垣,陈国恩,朱宇,谭永明.低成本的铝合金油底壳压铸工艺开发及应用[J].特种铸造及有色合金,2018,38(09):971-973. DOI： 10.15980/j.tzzz.2018.09.012.

Wang Xueyang, Huang Zhiyuan, Chen Guoen, et al. Application and Development of Low Cost HPDC Technology for Aluminum Alloy Oil Pan. [J]. Special Casting & Nonferrous Alloys 38(9):971-973(2018) DOI： 10.15980/j.tzzz.2018.09.012.

摘要

在保证压铸件品质的前提下

降低了铸造压力以及压射速度

使生产油底壳的压铸机由12 000kN降至8 000kN

达到了降成本的目标。通过使用高真空压铸工艺

应用真空阀、真空设备

减少了铝液填充过程的背压。借助模拟分析软件

分析了压铸机变化后缺陷产生的原因。通过调整浇排系统

实现了缺陷部位的气压降低

压铸件品质满足技术要求。

Abstract

Based on ensuring the quality of the products

the pressure and injection speed was decreased

so the die casting machine was selected from 12 000 kN to 8 000 kN

realizing the target of low cost.Through adopting the high vacuum technology

the vacuum valve and vacuum machine

the back pressure during the filling process was decreased effectively.The origination of defect was analyzed after changing the die casting machine tonnage by means of numerical simulation.By optimizing the gating and overflow system

the air pressure was reduced

meeting the requirement of customer.