Simulation Research of Riser Effective Feeding Distance of WE54 Magnesium Alloy Castings

Li Jilin; Ma Zhuang; Feng Junning

doi:10.15980/j.tzzz.2018.02.006

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Simulation Research of Riser Effective Feeding Distance of WE54 Magnesium Alloy Castings
Vol. 38, Issue 2, Pages: 135-139(2018)
Published： 2018 ，
DOI： 10.15980/j.tzzz.2018.02.006

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[1]李吉林,马壮,冯俊宁.WE54镁合金铸件冒口有效补缩距离的模拟[J].特种铸造及有色合金,2018,38(02):135-139.

Li Jilin, Ma Zhuang, Feng Junning. Simulation Research of Riser Effective Feeding Distance of WE54 Magnesium Alloy Castings. [J]. Special Casting & Nonferrous Alloys 38(2):135-139(2018)
[1]李吉林,马壮,冯俊宁.WE54镁合金铸件冒口有效补缩距离的模拟[J].特种铸造及有色合金,2018,38(02):135-139. DOI： 10.15980/j.tzzz.2018.02.006.

Li Jilin, Ma Zhuang, Feng Junning. Simulation Research of Riser Effective Feeding Distance of WE54 Magnesium Alloy Castings. [J]. Special Casting & Nonferrous Alloys 38(2):135-139(2018) DOI： 10.15980/j.tzzz.2018.02.006.

摘要

通过试验与数值模拟相结合

验证了数值模拟预测WE54镁合金铸件中缩松缺陷的准确性

并对铸件冒口的有效补缩距离进行了模拟。结果表明

采用模拟软件能够对WE54合金铸件中的缩松分布进行准确预测。在壁厚相同的情况下

铸件冒口的有效补缩距离随铸件宽厚比的增大而增大。而在宽厚比一定的条件下

铸件壁厚越薄

有效补缩距离越短。实现了对WE54镁合金铸件冒口数量的计算

完善了WE54合金铸件的冒口设计方法。

Abstract

Casting simulation method to predicting shrinkage porosities in WE54 magnesium alloy castings was evaluated through comparison between casting experiment and simulation

and the riser effective feeding distance was calculated by simulation software.The results reveal that the distribution of shrinkage porosities in WE54 magnesium alloy castings can be predicted reliably with casting simulation method.At the same thickness

the riser effective feeding distance of WE54 alloy is increased with increasing in width-to-thickness ratio.And with constant width-to-thickness ratio

the feeding distance is decreased with the casting thickness decrease.The results can realize calculation of riser quantity needed to feed a WE54 alloy casting

and the riser designing method for WE54 alloy castings is optimized.