Research and Simulation on Lost Foam Casting of the Ductile Iron Lift Arms

Dong Wenzheng; Xu Ling; Lin Qiquan; Xiong Fangxi

doi:10.15980/j.tzzz.2016.04.019

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Research and Simulation on Lost Foam Casting of the Ductile Iron Lift Arms
Vol. 36, Issue 4, Pages: 397-400(2016)
Published： 2016 ，
DOI： 10.15980/j.tzzz.2016.04.019

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[1]董文正,徐令,林启权,熊芳喜.球铁长叉件消失模铸造工艺研究及数值模拟[J].特种铸造及有色合金,2016,36(04):397-400.

Dong Wenzheng, Xu Ling, Lin Qiquan, et al. Research and Simulation on Lost Foam Casting of the Ductile Iron Lift Arms. [J]. Special Casting & Nonferrous Alloys 36(4):397-400(2016)
[1]董文正,徐令,林启权,熊芳喜.球铁长叉件消失模铸造工艺研究及数值模拟[J].特种铸造及有色合金,2016,36(04):397-400. DOI： 10.15980/j.tzzz.2016.04.019.

Dong Wenzheng, Xu Ling, Lin Qiquan, et al. Research and Simulation on Lost Foam Casting of the Ductile Iron Lift Arms. [J]. Special Casting & Nonferrous Alloys 36(4):397-400(2016) DOI： 10.15980/j.tzzz.2016.04.019.

摘要

采用底注和顶注式消失模工艺铸造了球铁长叉件

并用ProCAST软件对两种工艺方案进行了充型和凝固过程的模拟。针对两种工艺产生严重缩孔、缩松的问题

改进后采用阶梯式浇注工艺

并对改进工艺过程进行了模拟

结果表明

阶梯式浇注工艺消除了铸件内部的缩孔、缩松缺陷。实际生产结果和模拟结果的对比证实了改进方案的可行性。

Abstract

The bottom and top gating system of ductile iron lift arms in lost foam casting process was designed.The filling and solidification of two kinds of gating system were simulated by ProCAST.A step gating system scheme was proposed to solve the shrinkage or porosity defect appearing in the bottom and top gating system scheme

and the modified design was simulated.The results demonstrate that the multi-step gating system can reduce effectively the severe shrinkage or porosity defect.The comparison between the practical production and simulation verifies the feasibility of the proposed scheme.