Finite Element Analysis and Structural Optimization of Aluminum Alloy Wheel Based on the ANSYS WORKBENCH

Wang Huifang; Long Siyuan; Zhu Shuqing

doi:10.15980/j.tzzz.2015.01.009

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Finite Element Analysis and Structural Optimization of Aluminum Alloy Wheel Based on the ANSYS WORKBENCH
Vol. 35, Issue 1, Pages: 30-32(2015)
Published： 2015 ，
DOI： 10.15980/j.tzzz.2015.01.009

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[1]王慧芳,龙思远,朱姝晴.铝合金轮毂的有限元分析及结构优化[J].特种铸造及有色合金,2015,35(01):30-32.

Wang Huifang, Long Siyuan, Zhu Shuqing. Finite Element Analysis and Structural Optimization of Aluminum Alloy Wheel Based on the ANSYS WORKBENCH. [J]. Special Casting & Nonferrous Alloys 35(1):30-32(2015)
[1]王慧芳,龙思远,朱姝晴.铝合金轮毂的有限元分析及结构优化[J].特种铸造及有色合金,2015,35(01):30-32. DOI： 10.15980/j.tzzz.2015.01.009.

Wang Huifang, Long Siyuan, Zhu Shuqing. Finite Element Analysis and Structural Optimization of Aluminum Alloy Wheel Based on the ANSYS WORKBENCH. [J]. Special Casting & Nonferrous Alloys 35(1):30-32(2015) DOI： 10.15980/j.tzzz.2015.01.009.

摘要

以铝合金摩托车轮毂为例

用CATIA软件对轮毂进行了三维建模

利用ANSYS软件模拟了车轮旋转弯曲疲劳试验过程

并进行了结构优化。优化结果显示

轮毂疲劳强度设计安全系数从1.61降低到1.33

轮毂疲劳寿命从310万次降低到75万次

轮毂质量降低了6%

达到了减重的目的。

Abstract

3-D geometry entity of motorcycle aluminum alloy wheel was modeled by CATIA.The wheel rotating bending fatigue strength was estimated by the ANSYS software

and the structural optimization was conducted.The results show that

after structural optimization

the safety coefficient of fatigue strength design is reduced from 1.61 to 1.33

and the fatigue life of wheel is reduced from 3.1million times to 0.75 million cycles with the weight of the optimized wheel decreased by 6%

realizing the purpose of weight reduction.