Production Quality Control of Die Casting Al Alloy EngineCylinder Bottom-end for Vehicles

Huang Zhiyuan1; Wan Li2; Sun Yongming1; Linhu Changshun1; Yu Liang1; Chen Liang1; Zhang Baizai1; Xu Feiyue1

doi:10.15980/j.tzzz.2012.04.027

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Production Quality Control of Die Casting Al Alloy EngineCylinder Bottom-end for Vehicles
Vol. 32, Issue 4, Pages: 350-352(2012)
Published： 2012 ，
DOI： 10.15980/j.tzzz.2012.04.027

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[1]黄志垣,万里,孙永明,令狐昌顺,余亮,陈亮,张百在,徐飞跃.汽车发动机铝合金下缸体的压铸技术及品质控制[J].特种铸造及有色合金,2012,32(04):350-352.

Huang Zhiyuan1, Wan Li2, Sun Yongming1, et al. Production Quality Control of Die Casting Al Alloy EngineCylinder Bottom-end for Vehicles. [J]. Special Casting & Nonferrous Alloys 32(4):350-352(2012)
[1]黄志垣,万里,孙永明,令狐昌顺,余亮,陈亮,张百在,徐飞跃.汽车发动机铝合金下缸体的压铸技术及品质控制[J].特种铸造及有色合金,2012,32(04):350-352. DOI： 10.15980/j.tzzz.2012.04.027.

Huang Zhiyuan1, Wan Li2, Sun Yongming1, et al. Production Quality Control of Die Casting Al Alloy EngineCylinder Bottom-end for Vehicles. [J]. Special Casting & Nonferrous Alloys 32(4):350-352(2012) DOI： 10.15980/j.tzzz.2012.04.027.

摘要

铝合金下缸体是汽车发动机中的关键部件之一

采用压铸成形具有相当大的难度。针对某汽车发动机铝合金下缸体零件的结构特点

成功开发了下缸体的压铸件。通过对压铸工艺方案、模具冷却、镶件预热温度、压射工艺参数优化等方面的技术攻关

降低了下缸体压铸件内部气孔、缩松、镶件分离等缺陷出现的几率

提高了铸件品质及产品合格率。

Abstract

Al alloy cylinder bottom-end is one of the key parts for the vehicle engines

and it is difficult to produce by die casting due to its complicated structure.Al alloy cylinder bottom-end was produced successfully by die casting base on considering its structural characteristics.The defects such as gas pore

shrinkage porosity and insert-separation are successfully eliminated by some measures including optimization of venting and shot parameters

die cooling and pre-heated treatment of inserts

improving the quality and decreasing rejected rate.