摘要:With the help of Matlab software,movement curves of cell wall with initial radius varying between 1 μm and 50 μm were simulated at different acoustic pressure,and the change of internal pressure in cavitation under some special situations was visualized also.Meanwhile,occurrence of enormous partial pressures of cavitation bubble near collapse points was presented.In addition,the larger bubbles’ movement at different acoustic pressures was simulated.The simulated results show that with the increase of acoustic pressure,the expansion of bubble is more and more obvious and the pressure in the cavitation bubbles is decreased.With increasing in the bubbles radius,the amplitude of the cavitation bubbles expansion is decreased.With the large acoustic pressure and the small initial radius,the bubbles exist in a short time,on the contrary,they can stay a long time,where sometimes the bubbles not collapse but pulsate in the time.At last,the experimental simulation in water was conducted.The results are well in agreement with the simulated ones.
摘要:Rheo-squeezing casting thin-walled disc parts have been carried out in special mould.Semi-solid slurry was produced by low superheat pouring with a shear field(LSPSF)technology,and then rheo-squeeze casting semi-solid slurry prepared was carried out on the 2 000 kN vertical oil-pressing machine.Microstructure and properties of rheo-squeezed casting parts were investigated.The results indicate that the fine and non-dendritic grain in thin-walled parts can be observed by rheo-squeeze casting at a constant pressure of 25 MPa with the mould temperature of 200 ℃ and pouring temperature of 600620 ℃,and the average tensile strength elongation and maximum elongation reach 182.5 MPa,12.13% and 17%,respectively。
摘要:The surface residual stress relaxations of the shot-peened 7075 high-strength aluminum alloy specimens under thermal loading,force load and coupled thermal-force load were determined by X-ray diffraction technology.Moreover,mechanism and pattern of the stress relaxation under different thermal-force loading paths were discussed.The results show that different loading paths can cause equivalent residual stress relief by influencing the same microscopic dynamic and static mechanic characteristics.
摘要:Applying unified strength theory,two-layer prestressed combination die and the three-layer one by equal strength principle were analyzed,and series of calculation formula of the die strength containing the tension-compression ratio αand the intermediate principal stress parameter b were derived,and corresponding program was writed.By the program developed,three sets of curves about the die strength and R/r relation with different values of αand b were presented.Effects of the parameters αand b on combination die strength were obtained.The results show that die strength is increased with increasing in b changed from 0 to 1.As to alloy steel with significantly different tension and compression,when,α≠1strength of the combination die can be increased.
摘要:Effects of thixoforming parameters on microstructures and mechanical properties of thixoformed AZ63 Magnesium alloy were investigated.The results indicate that the primary particle size is decreased firstly and then increased,meanwhile,tensile strength and elongation are improved firstly and then decreased with increasing in partial remelting temperature under mould temperature of 200 ℃ and remelting time of 60 min.At remelting temperature of 600 ℃,with increasing in remelting time,size and roundness of primary phase are increased,resulting in the decrease of tensile strength and elongation.Grain size,roundness,tensile strength and elongation of the alloy reach 66 μm、1.3、247 MPa and 13.7%,respectively,at 600 ℃ for 60 min with mould temperature of 200 ℃.AZ63 magnesium alloy exhibits acceptable controllability during thixo-forming,and its properties are superior to those at as-cast one.
摘要:Effects of heat treatment on a new semi-solid forming hypereutectic Al-Si alloy were investigated.The theoretical solidus-liquidus phase of the alloy was presented through the Thermo-Calc software calculating the diagram of the alloy to guide the heat treatment process.The twelve processes were provided including four solution temperatures(480,500,520,540 ℃)and three aging temperatures(160,180,200).Finally,a optimized heat treatment process was presented as follows:solid solution at 500 ℃ for two hours and then aging at 180 ℃ for eight hours.
关键词:Hypereutectic Al-Si Alloy;Phase Diagram Calculation;Heat Treatment Process;Semi-Solid Process
摘要:The semi-solid TiB2/ZL203 composite feedstock was prepared by cooling slope process.The effects of pouring temperature and slope angle on solidification microstructure of semi-solid TiB2/ZL203 composites were investigated.The experimental results show that semi-solid TiB2/ZL203 composite slurry with fine and equiaxed or near-spherical α-Al phase can be obtained by cooling slope process.The average grain size and roundness of primary α-Al particles are decreased with the decrease of pouring temperature and increased with the increase of slope angle.However,with the slope angle more than 45°,the grain size and roundness are deteriorated slightly.The semi-solid feedstock with average diameter of about 42.8 μm and average shape factor of 0.52 of primary α-Al particles can be prepared under the pouring temperature of 700 ℃ and the slope angle of 45°,which is suitable for thixoforming.
摘要:Research on high temperature titanium alloy is focused on the Ti-Al-Sn-Zr-Mo-Si near-α alloy,Ti-Al intermetallic alloys and titanium matrix composites.Ti-Al-Sn-Zr-Mo-Si near-α high temperature titanium alloy was reviewed including alloy of design principle,the main high temperature titanium alloy,600 high temperature titanium alloy characteristics,the microstructure and property of high temperature titanium alloy.
关键词:High Temperature Titanium Alloy;Ti-Al-Sn-Zr-Mo-Si Titanium Alloy;Microsturcture and Properties
摘要:Continuous Cf/Al composites are becoming one of advanced composites of the most developing potential future.The near-net forming technology is the key technical bottleneck to be solved to realize the large-scale application of continuous Cf/Al composites.Low pressure infiltration preparing continuous Cf/Al composites is the most potential technology.However,the infiltration and material properties were greatly affected by the poor wettability between Cf and Al,high temperature oxidation and Cf with Al interface reactions.Fiber surface coated with SiC coating is an important way to solve the above problems.The advantages and disadvantages of different technologies of preparing SiC coating on the carbon fiber surface were described,and the future approaches of the preparation technology was presented.The influences of coating on the infiltration and properties of continuous Cf/Al composites were investigated.The existing problems and future tendency of SiC coating continuous Cf/Al composites were reviewed.
摘要:The die-casting technology of semi-solid rheological was developed.And the semi-solid die casting die for locking with different dimensions of ingates was designed.The filling and solidification process of semi-solid rheological die-casting was simulated by using Flow-3D software,and practical production was conducted to verify the simulated result.The result shows that during semi-solid rheological die-casting,the temperature of mold has greatly effects on die-casting,where the temperature of 250300 ℃ is a acceptable selection.Meanwhile,ingate dimension of die-casting mold is closely related to the quality of semi-solid die-casting product.The mechanical properties of the semi-solid rheological forming parts in condition of a larger ingate area are superior to those of one in a smaller ingate area.The optimized processing parameters are as follows:injection velocity of 1 m/s,mould pre-heating temperature of 240 ℃ and semi-solid slurry temperature of 590 ℃.
摘要:Die casting process of a small aluminum alloy cover and its mould design were introduced.The locking-force of the mould was 1 150 kN.Aiming at the characteristics of small thin-walled die castings,bent pin for delay core pulling mechanism was adopted.Meanwhile,in designing die casting die,moving half and static half adopt the whole-insert,and exhausted-overflow system is set on the parting surface of static half.Push-rod pulling mechanism is designed.In addition,runner and ingate adopt flat lader-shape.Under the conditions of conventional parameters,the trial-mould was passed once.
摘要:The casting defects and the structure as well properties of investment casting steel parts were investigated at different vibration conditions,and the casting defects,mechanical properties and microstructure of the casting were analyzed.The results show that proper vibration technology may not refine grain sizes and improve the mechanical properties,however it could effectively reduce casting slag holes and decrease the crack and the shrinkage porosity tendency as well as improving casting quality in the casting and solidification process.
摘要:The structure of DN100 wedge rigid-seal gate valve body with embedded stainless steel valve seat was introduced,and the production process of EPC was described.The microstructure of the jointed location of valve body with valve seat was observed.The results show that the valve body has the sound microstructure and quality.
关键词:Rigid Seal Gate Valve;Embedded;Stainless Steel Valve Seat;EPC
摘要:AZ31 magnesium alloy bars with φ10 mm in diameters were prepared by vacuum horizontal continuous casting(VHCC)with a multi-mold composed of heated graphite mold and water cooling copper mold.Through comparing with master magnesium alloys prepared by metal mold casting,the microstructure and mechanical properties of the AZ31 bars prepared were investigated.The results show that the microstructure of VHCC AZ31 magnesium alloy consists of fine equiaxed grains with the size reduced from 300 μm to 35 μm,therefore the alloy prepared exhibits desirable comprehensive mechanical properties.The tensile strength and elongation are increased by 37.6% and by 112.5%,respectively.The tensile fractures of the AZ31 magnesium alloy,in which cleavage facets become fewer and smaller while dimples and tear edges connecting together into river-like patterns become more,apparently presenting characteristics of quasi cleavage.
摘要:Fault of CEFI medium frequency induction heating furnace in producing aluminum alloy wire-rod on continuous-properzi continuous casting-rolling line was analyzed.During producing six series aluminum alloy wire-rod,induction heating furnace exists in some problems including frequent trip and silicon controllable breakdown when induction heating furnace preheats the billet,leading to a serious safety problems.Through analyzing the fault mechanism of induction heating furnace,the structure of the furnace was modified,avoiding the frequent trip and silicon controllable breakdown,realizing the accuracy and stable operation as well as ensuring the quenching effects of wire-rod.The aluminum alloy wire-rod exhibits acceptable strength and plasticity after ageing treatment.
摘要:The injection filling process of LFC with different position of bead inlets was simulated by the DEM model,in which the Euler-Lagrange divorced particle model was established.Flow kinetic characteristics of densified gas-solid phase of foamed beads during filling process was investigated by the numerical simulation.The movement of foamed beads is closely related with gas-phase pressure distribution.The inner-outer pressure difference formed near venting plug during filling process drives the bead movement.At fixed other conditions,injection filling process of foamed beads was simulated with different positions of bead inlets.The results reveal that the bead inlets should be set at a wider location of cavity to reduce the hinder near beads inlets and movement direction of beads as possible to realize the smooth flow.
摘要:During developing engineering database for foundry CAE,dynamic data binding and DLL were considered emphatically.Meanwhile,query function based on different requirements was designed to realize the management of various processing parameters from data modular in foundry CAE system effectively and scientifically.Furthermore,the simulated precision and operating velocity of the system were increased to improve the availability.
摘要:Influences of thermal exposure time on the microstructure and properties of Cr-9Nb alloy with exposure in vacuum condition at 800 ℃ were investigated.The results show that the microstructure of the alloy is coarsened to some extent with the increase of thermal exposure.Relative density is increased slightly in the first 50 h and then tended to be stable.Change of Vickers hardness can be ignored in a whole time and fracture toughness is decreased to 6.02 MPa·m1/2 after 100 h thermal exposure.The yield strength,compressive strength and plastic strain are increased to a peak value in initial 10 h,and then declined.Besides,the plastic strain is decreased obviously from 18.3% to 10.3% after 100 h thermal exposure.In addition,alloy still keep a high yield strength of 1 536 MPa and compressive strength of 2 203 MPa.
关键词:Thermal Exposure;Laves Phase;Cr-9Nb Alloy;Microstructure and Properties
摘要:The surface treatment of the carbon fiber before plating and the processing parameters of electroless plating surface were investigated,and the morphology and composition of copper-coated carbon fibers were observed by SEM(scanning electron microscopy)and XRD(X-ray diffraction).The short carbon fiber reinforced copper matrix composites were prepared by powder metallurgy.The influences of the short carbon fiber volume fraction on the density,hardness and electrical conductivity of the composites prepared were analyzed.The results show that the satisfied degumming process of carbon fiber can be obtained with burning at 380 ℃ for 30 min.Compared with ultrasonic dispersion or magnetical stirring,electric stirring exhibits the better effects in the dispersity of short carbon fiber,which can realize the uniform dense electroless deposition.With the increase of the short carbon fiber volume fraction,the density and electrical conductivity of the composites are decreased,and the hardness of the composites is increased at first and then decreased.With the content of copper-coated carbon fibers of 12.5 %,the hardness of the composites prepared reaches up to the maximum value.The physical properties of copper based composites with the copper-coated carbon fibers are superior to that of ones without copper-coated carbon fibers.
摘要:The steel-based surface composites were fabricated with the carbon steel ZG310-570 being selected as matrix and high carbon ferrochrome as cast-penetrated agent by conventional cast-infiltrating process combined with the thermite reaction.Influences of aluminum content in thermite reaction on the microstructures,thickness and properties of cast-infiltration layer were investigated.The results show that the interfacial bonding exhibits metallurgical fusion between cast-infiltration layer and the matrix,and the cast-infiltration composites mainly consist of M7C3,Cr7C3 and Al2O3 phase in the cast-infiltration layer containing aluminum powder,and the thickness and wear resistance of the composite layer are increased with the increase of aluminum content when the aluminum content is less than 2%,the pouring temperature is 1 650 ℃,and the preforms(thickness 10 mm)are embedded in the middle-bottom location of the mold wall.The cast-infiltration layer containing 2%Al exhibits desirable properties,where the thickness reaches to 15 mm,and the wear resistance is approximately 6.65 times higher than that of the matrix.
摘要:We have developed an atomizing device to prepare Cu-Ag alloy particles by adjusting the main atomizing parameters.With the help of body phase microscope and XRD(X-ray diffraction),the morphology and phase of atomizing particles were observed and tested to understand effects of the main atomizing parameters on particle size and morphology.The results show that atomizing particles exhibit mainly spherical or near-spherical structure.Ag has preferably dissolved into Cu and not separated into the single phase.The suitable atomizing parameters for preparing Cu-Ag alloy particles with 150900 μm were presented as follows:package leakage aperture of 3.64.1 μm,pouring temperature of 1 5781 591 ℃ and atomizing pressure of 3.03.4 MPa.
摘要:Microstructure and properties of Cu-0.8Cr-0.1Zr alloy under different processing and heat treatment were investigated,and the optimized processing parameters were presented through comparing the properties and structure.The results show that Cu-0.8Cr-0.1Zr alloy exhibits good performance after hot extrusion deformation and solution treatment at 980 ℃ for 40 min+aging at 460 ℃ for 3 h,and micro-hardness and electrical conductivity reach HV0.2131,49.01 MS/m,respectively.
摘要:The corrosion behaviors of Al-7Si cast alloys in 3.5% NaCl aqueous solution were examined by using electrochemical corrosion and immersion corrosion tests.Influence of manganese(Mn)and tin(Sn)on the Tafel curves and electrochemical parameters,such as free corrosion potential and corrosion current densities,of Al-7Si alloys were investigated.Moreover,the weight loss and morphology of the alloys after immersion corrosion were measured and analyzed by analytical balance and scanning electron microscopy(SEM).The results indicate that all the tested alloys can be passivated rapidly,and their corrosion potential is drifted to negative,meanwhile,their corrosion current density and corrosion weight loss are increased with the addition of alloy elements Mn and Sn,greatly deteriorating the corrosion resistance of the alloy.In addition,the corrosion morphology and corrosion mechanism of Al-7Si cast alloys were described.
摘要:Effects of pulsed magnetic field on as-cast microstructures and mechanical properties of Mg-Gd-Zn and Mg-Gd-Zn-Zr alloy were investigated by optical microscope(OM),X-ray diffraction(XRD),scanning electron microscopy(SEM),hardness testing and compressive testing machine.The results show that the morphology of the primary phase is converted into spherical or rossetes crystal with the pulsed magnetic field of 10 Hz,obtaining the most desirable refinement effect.With the vibration frequency of 10 Hz,the Vickers hardness,elongation,yield strength and compressive strength of Mg-2Gd-1Zn alloys and Mg-2Gd-1Zn-0.18Zr alloy reach to maximum value of 83 Hv、13.8%、129 MPa、326 MPa and 87 Hv、15%、174 MPa、405 MPa,respectively.
关键词:Pulsed Magnetic Field;Vibration Frequency;Mg-Gd-Zn-Zr Alloy;Microstructure
摘要:Effects of mixed rare earth La and Ce modification on microstructure of the recycled ADC12 alloy were observed with the different mixed rare earth addition by OM(optical microscope)and XRD(X-ray diffraction)and DSC.The modification effects and mechanism of the mixed RE on the recycled ADC12 alloy were described.The results indicate that the rare earth modification can greatly drop the porosity and size of α-Al as well as silicon phase in the recycled ADC12 alloy.With the addition of 0.3%,the average SDAS(secondary dendritic arm space)and average size of eutectic Si phase are reduced to only 17.9 μm and to 12.4 μm,respectively,exhibiting the desirable modification effects.
摘要:Influences of the heat treatment(solution treatment plus aging treatment)times on the microstructure and mechanical properties of ZL105A alloy were investigated.The results show that with twice heat treatment,the alloy ZL105A exhibits the desirable microstructure and mechanical properties.With three times heat treatment,elongation of the alloy is decreased,and with four times heat treatment,metallographic structure is coarsened seriously,and the mechanical properties of the alloy are weakened sharply as a result of the coarseness of the grain size in the microstructure.