Wang Jianmin,Liu Junwu,Zheng Zhixiang,Xing Xiaojie,Tang Wenming,Lü Jun
Issue 8, Pages: 575-577(2007)
摘要:HA coating was prepared on the titanium plate surface with anodic oxidized film by electrophoresis co-deposition, and effects of electrolyte concentration, voltage and time on both anodic oxidation film and morphology of HA coating were examined by XRD and SEM. The results show that Ti oxidation film with fine morphology can be observed with 20% H2SO4 in the bath, voltage of 120V and oxidized time for 10 min. Meanwhile, the HA coating with fine morphology can be prepared with HA content of 15g/L, voltage of 250V and deposition for 3 min.
Ji Leilei1,Geng Haoran1,Teng Xinying1,Sun Chunjing2,Wang Guizhen1
Issue 8, Pages: 578-580(2007)
摘要:The variation of density and viscosity of gallium melt and its microstructure evolution were investigated by measuring density and viscosity at different temperatures. The results reveal that the density of gallium is decreased and its volume is increased with raising temperature. Meanwhile, the viscosity of the gallium is increased with dropping the temperature to a threshold value at 180210 ℃, characterizing by an exponential relationship.
摘要:Microstructure and properties of permanent mold high Cr cast iron with three kinds of Cr content were investigated according to the requirements for production and application of centrifugal casting composite roller sleeve. It is found that the as-cast microstructure of permanent mold Cr20 cast iron that possesses higher ductility and good corrosion resistance as well as wear resistance consists of dendrite austenite, eutectic austenite and eutectic carbides, and its as-cast hardness can reach about HRC55. So the Cr20 high Cr cast iron can meet the application demand of the roller under wet friction condition.
摘要:The SiC nano-particle reinforced AM60 magnesium alloys were fabricated by the semi-solid process. The effects of SiC nano-particles on microstructure and mechanical properties of AM60 alloy have been investigated by optical microscope, Brinell hardness tester and MTS material testing machines etc. The results reveal that the microstructure and mechanical properties of the AM60 magnesium alloy can be improved with the addition of SiC particles. With 1% SiC nano-particles addition, the optimized mechanical properties of the alloy can be observed, whose yield strength, tensile strength and elongation are improved by 56.9%, 19.2% and 69.3% respectively, and whose hardness and impact energy are increased by 16.4% and 18.8%, respectively, compared with those of the original alloy. The mechanism of strengthening and toughening of magnesium alloys containing SiC nano-particles are also approached.
摘要:Numerical simulation of porous Al-Cu metaloceramics in squeezing-infiltration method has been conducted by the Procast software, and the experiment has been made. The results verify that solidified time and solid-liquid phase structure in numerical simulation results are well in agreement with that in the experiment and metallographic observation, showing the availability of the simplified model in simulation of porous Al-Cu metaloceramics in squeezing-infiltration method. The infiltrated formation of the Al-Cu metaloceramics is totally different from the formation of common alloys. The defects in the metaloceramics are attributed to the complexity of internal structure in porous metaloceramics performs.
Yang Fushuang1,Ni Feng2,Duan Zongyin1,Zhang Jinbiao1,Zhang Hongyun1,Luo Laihui1,Xu Xiangqi1
Issue 8, Pages: 589-592(2007)
摘要:A stochastic model of nucleation and growth has been established with continuous cooling, in which time factor is taken into consideration to generate the direct relativity of time with the function of nucleation and growth model, based on the Oldfield continuum nucleation and growth model by means of basic theory on metal solidification to simulate the evolution of metal microstructure during solidification process. The microstructure evolution of eutectic Zn-5Al alloy has been simulated by the model, and the verification experiment has been performed. The results show that the simulated results are well in agreement with the experimental ones, revealing the availability of the model.
摘要:Progress in technologies for preparation of Ti alloy and Ti alloy parts by Ti alloy powder metallurgy with hydrogen alloying was surveyed. The formation technologies of Ti alloy powder with hydrogen, properties of formed parts as well as the work mechanism of hydrogen in the Ti alloy powder were described. The future of the Ti alloy parts with high properties and low cost by Ti alloy powder with hydrogen was reviewed.
摘要:The light alloy was widely used for aerospace, automobiles, motorcycles, optical instrument, mechanical equipment, medical apparatus as well as electronic parts due to its characteristics of low weight, high specific intensity and thermal conductivity as well as anti-electromagnetic properties. However, the light alloy has some disadvantages, such as low hardness, worse wear resistance and corrosion resistance, so it is necessary to perform surface treatment to improve the corrosion resistance, wear resistance, anti-friction as well as oxidization resistance at a high temperature.
摘要:The comparative analysis of processing performance and adaptability of die casting, squeezing casting and semi-solid forming was conducted. The results reveal that each of these three processing has its advantages and disadvantages, and no one can meet all the desired demands including complexity, accuracy of size and mechanical properties of component. However, they can bring out its strengths to make up for the others weakness. So it would be important to explode the potential of each processing enough to improve the processing level.
关键词:Die Casting;Squeezing Casting;Semi-solid;Adaptability of Processing
摘要:The last progress in semi-solid aluminum alloy billet preparation technologies and commercial application of semi-solid thixo-forming technology have been described emphatically, focusing on compound electromagnetic preparation, semi-solid continuous casting with multi-stream electromagnetic stirring, semi-solid thixo-forming die casting, semi-solid thixo-forming forging, and so on. In addition, the potential applied field and developing future of semi-solid aluminum alloy processing technologies have been expounded including the forming of non-easy casting alloy, direct casting of wrought aluminum alloy, working forming of piston alloy and deformation treatment of wrought alloy.
摘要:We have designed an experimental horizontal continuous induction reheating device based on semi-solid thixoforming principle. The simulation of temperature field in the ZL112Y aluminum alloy billets has been conducted with the ANASYS software with different heating power of three induction heating devices. The optimized heating power and heating time of different induction heating devices have been given for the process of heating from room temperature to semi-solid temperature of the billets.
Kang Jingle1,Ding Supei1,Chen Guoshi2,Sun Guofa1,Shi Xueqian1
Issue 8, Pages: 613-615(2007)
摘要:J458 type low pressure die casting machine is used to produce whole aluminum alloy wheel for automobile, in which the controlling precision of liquid surface applied-pressure system is lower than 0.2% with the repeating precision lower than 3%,the control precision of holding temperature of liquid aluminum alloy in holding furnace is about 680720℃, and the dimension precision in cavity of die is± 0.1mm. The qualified rate of the whole aluminum wheel reaches up to 95% using the low pressure die casting machine.
关键词:Low Pressure Die Casting Machine;Aluminum Alloy;Wheel
摘要:The present status of die casting industry in Guangdong province was surveyed.The total die casting product volume is 328000 tons in 2006,in which the five enterprises have the capacity of more than 10000 tons production volume.Some leading companies is exploring new developing paths,such as exploiting capital market to expand production scale,exploring out-market and foreign market,changing conventional manufacture mode,and applying new save-energy technologies and so on.The prominent achievement can be obtained based on above-mentioned measures as well as building up green die casting idea,enhancing environmental protection and implementing cleaning production.
摘要:The crack in investment castings is commonly created around ingate due to easily forming superheating at root of ingate. For the investment casting required for X-detection, the liquid steel should be smoothly filled in designing gating system. Through adopting turn-ingate to effectively reduce the filling velocity of liquid steel to transfer the superheating zone in the investment casting, the crack created around the ingate can be reduced or eliminated greatly.
摘要:The solidification structure and phase constituent of Mg-8.2Al-4.7Ca alloy ribbons prepared by melt-spinning have been observed by XRF,XRD, optical observation and micro-hardness measurements, meanwhile, the effects of rotating speed of the single-roller on the thickness and micro-hardness of the Mg alloy ribbons have been approached. The results indicate that the melt-spinning alloy ribbons are composed of amorphous phase and fine hcp-Mg(Al,Ca) phase, which is different from that of conventionally solidified alloy ribbons. It can be observed from the cross section of the ribbon that three distinct zones appears in the microstructure: fine equiaxed grain size close to the copper roller, columnar zone and coarse equiaxed grain zone close to the free surface. With the increase of rolling speed, the micro-hardness of the alloy ribbons can be increased, which is attributed to the refinement of the grain size.
摘要:The Mg-Al/Al gradient composites with the magnesium in internal layer and pure aluminum in external layer have been prepared by double-streaming-pouring techniques. The results show that the metallurgical bonding can be generated between magnesium alloy and pure aluminum, and the gradient distributed transition zone of the components and hardness can be observed in the composites. In addition, the prepared composites possess a desirable responding relationship among the composition, macro-structure and hardness. However, the sharp density difference between the Mg alloy and pure aluminum can cause the dramatic mixture of the two melts to result in the sharp composition variation of the internal alloy.
Gao Zhongtao1,Long Siyuan1,You Guoqiang1,Beffort O 2
Issue 8, Pages: 627-630(2007)
摘要:The observation of single-directional infiltration behavior of aluminum alloy melts in SiC particle performs has been conducted in squeezing castings. The results show that the flow front of aluminum melt exhibits a dynamic non-infiltration behavior with the surface of SiC particles in squeezing casting. The infiltration of the aluminum melt in the SiC particles is controlled by capillary effects, showing a selective infiltration behavior of gradually infiltrating different size particles with the increase of infiltrated pressure. Based on above-mentioned mechanism, the formation of microstructure of the composites was approached.
摘要:The ageing behavior of 6063 aluminum alloy produced with grain-refining aluminum ingot has been examined by TEM and DSC. It is found that the 6063 aluminum alloy exhibits better ageing hardening behavior with ageing at 200 ℃, which can not only obtain higher ageing hardness at a short time (about 80 min) , but also remain higher ageing hardness at a longer time (80320 min). The formation of cell structure and existence of amounts of dislocation tangle resulting in the prior precipitation of precipitates before artificial ageing can be responsible for higher ageing hardness with ageing at 200℃ for 80 min. The remaining higher ageing hardness with ageing at 200℃ for 80320 min is attributed to the β" precipitate in the alloy. Si/Mg cluster and many kinds of precipitates occur in the alloy aged at 30 and 270℃, resulting in the change of ageing hardness of the alloy.
摘要:The effects of different pulsed electric current peak values on solidification structure and mechanical properties of AZ91magnesium alloy have been investigated, which was compared with that of the alloy treated by MgCO3. The results show that with increasing the peak voltage of pulsed current, the solidification structure of the magnesium alloy can be greatly refined and the mechanical properties can be improved. With the peak voltage of 2000V, compared with the un-treated sample and with modified samples, the pulsed current treated samples can be increased by 25% and by 4% in tensile strength, and by 128% and by 14% in elongation, respectively.
摘要:Effects of 0.5%Ce, 0.2%Ca and 0.2%Sr mixing addition on corrosion resistance of AZ91 magnesium alloy in 3.5%NaCl aqueous solution were examined by static weight loss and metallographical observation. The results indicate that the 0.5%Ce, 0.2%Ca and 0.2%Sr mixing addition can greatly decrease the corrosion rate of the alloy, and the corrosion resistance of the alloy is evidently superior to that of AZ91 matrix and to that of the alloy with only 0.5% Ce addition, which is attributed to the 0.5%Ce, 0.2%Ca and 0.2%Sr mixing addition evidently refining the grain size of α-Mg phase and relieving the segregation of Al element as well as changing bulk β-Mg17Al12 phase into discontinuous net-like ones.
摘要:The PEO treatment for ZL101 aluminum alloy in sodium silicate solution was carried out, and the formation, constituent and structure of the PEO coatings were investigated. The coating can be created on the primary α phase and eutectic phase respectively in initial stage of PEO, and the absence of plasma discharge in the Si phase can be observed. SiO2 phase in the coatings is formed by high temperature oxidization of Si from the plasma discharge adjacent to α phase. The coating on the primary α phase is composed of major Al2O3 and minor SiO2 phase while SiO2 phase content is much more than Al2O3 content in the coatings on the eutectic phase. PEO coating of ZL101 aluminum alloy is composed of γ-Al2O3, α-Al2O3, SiO2 and mullite (3 Al2O3·2SiO2), in which with the extend of PEO treating time, the α-Al2O3 phase is raised due to the transformation of γ-Al2O3 into α-Al2O3.
摘要:Effects of Gd addition on the microstructure and mechanical properties of Mg-2Al-Zn magnesium alloy were investigated. The results reveal that the microstructure of as-cast Mg-2Al-Zn-xGd alloy is composed of α-Mg and Al2Gd phase formed by the prior reaction of Al and Gd. The amounts and morphology of Al2Gd phase are controlled by the Gd addition. Meanwhile, the dispersive Al2Gd phase had a positive contribution to greatly improve the mechanical properties of the alloy. The tensile strength and yield strength of the alloy are 252 MPa and 135 MPa respectively with 2% Gd addition, while the mechanical properties of the alloy can be obviously deteriorated as a result of the increase of the amount and size of Al2Gd phase with 3% Gd addition. The segregation of polygon and acicular Al2Gd particles in the boundary or the matrix can result in the change of fracture morphology from ductility fracture into cleavage fracture.
Tan Dunqiang1,Jiang Huimin1,Xiao Dongfei1,Yu Fangxin1,Chen Wei2,Zhang Quanxiao2
Issue 8, Pages: 645-646(2007)
摘要:The cooling rate of Cu-12.5Cr powder with various diameters prepared by gas atomization process was calculated by the convection heat-transfer theory. The effects of cooling rate on morphology and distribution of Cr phase in the alloy, and on hardness and lattice constant have been investigated by OM(optical microscope), micro-hardness meter and XRD (X-ray diffraction). The results reveal that the hardness of the Cu-12.5Cr powder is increased by about 100%, and the grain size of Cu phase in the alloy is decreased while the grain size of Cr phase is firstly reduced then increased with the increase of cooling rate from 104 K/s to 105 K/s.
Su Yong,Fu Guang-yan,Liu Qun,Cai Lu,Zhang Hongliang
Issue 8, Pages: 647-650(2007)
摘要:The high temperature oxidation behavior of Cu-Si alloy prepared by CA (chemical alloying) and MA(mechanical alloying) was examined in pure O2 at 700800 ℃. The results show that the mixed oxidation zone with enriched SiO2 can be created, however,the continuum SiO2 film can not be observed in the alloy prepared by both CA and MA methods. The oxidation rate of Cu-Si alloy prepared by MA method is lower than that prepared by CA method, which is attributed to the refinement of grain size in the alloy enhancing the diffusivity of Si. In addition, the rapid formation of SiO2 enriched zone (Cu2O+ SiO2) can effectively control the diffusion of the Cu element.
关键词:MA(Mechanical Alloying);Cu-Si Alloy;High Temperature Oxidation
Fan Yanli,Zhang Keke,Wang Yaoli,Zhu Yaomin,Zhang Xin,Yan Yanfu
Issue 8, Pages: 651-653(2007)
摘要:Effects of Ni on the performance of Sn2.5Ag0.7Cu0.1RE solder alloy and its solder joints have been examined. The results indicate that the performance of solders and its joints can be improved with the Ni addition, especially the elongation of Sn2.5Ag0.7Cu0.1RE solder alloy with 5% Ni addition can be improve greatly without degrading strength, which is 1.4 times higher than that of the commercial Sn3.8Ag0.7Cu solder alloy. Meanwhile, the creep rupture life of the solder joints is the highest, which is 13.3 times longer that that of Sn2.5Ag0.7Cu0.1RE solder joints, and is markedly longer than that of the commercial Sn3.8Ag0.7Cu solder alloy, meeting the requirements of micro-electric trade for lead-free solder alloy with high strength and toughness as well as high reliability.
关键词:Sn2.5Ag0.7Cu0.1RexNi Solder;Tensile Strength;Elongation;Solder Joints;Creep Rupture Life