摘要:The effects of Ca and Sr on the microstructures and properties, including microstructural morphology, mechanical properties and hot-crack resistantnce, were examined. The results showed that both Ca and Sr compound additions can not only refine microstructure but also improve the yield strength of the alloy. Proper Sr addition can improve effectively the hot-crack resistantnce of Ca-containing Mg alloy.
摘要:The TiC p/Al billet is melted in molten Mg with different processing technologies. The results showed that TiC p/Al billet can not be melted in liquid Mg during holding time for 60 min at 800 ℃ without stirring while TiC p/Al billet can be melted in Mg melt with uniformly distributed TiC particle by mechanical stirring. The melting mechanism can be expounded as follows: molten Al matrix in the TiC p/Al billet diffuses into liquid Mg through convection and TiC particle bond is destroyed with uniform distribution in Mg melt by shearing during mechanical stirring.
Zong Hua Huang Xingmin Fu Mingxi Zha Yanqing Li Yan
Issue 5, Pages: 7-9(2004)
摘要:Effects of electromagnetic continuous and discontinuous stirring at holding temperature on the microstructure for ZA27 alloy were investigated. Grain size can be refined effectively and a ideal critical value T C on stirring effect exists with electromagnetic continuous stirring at holding temperature while grain size was sphered remarkablly and distributed uniformly with discontinuous electromagnetic stirring.
摘要:Effects of the amoutnt of suspending nano-SiC particulate and cathode current density in the electrolyte on nano-SiC particulate amount and electrolyte rate in Ni-SiC compound electrolyte layer were analyzed at a given pH value, temperature and stirring speed for nano-Ni-SiC composite preparation. The surface morphology and structural constituent in the electrolyte layer were observed by SEM. Effects of nano-SiC particulate amount in compound electrolyte layer on the micro-hardness were approached. The results showed that the nano Ni-SiC plating layer possessed smooth and even surface, uniform and sound microstructure as well as higher micro-hardness than single Ni plating layer.
Xu Yue Kang Yonglin Wang Zhaohui Dong Wenchao Liu Jinwei
Issue 5, Pages: 12-14(2004)
摘要:We have developed a new semi-solid slurry preparation unit and direct rheoforming equipment to investigate the semi-solid microstructure of AZ91D alloy with varying temperatures and shearing rate compared with the microstructure in conventional casting methods. The results showed that the solid particle became finer, more homogeneous and rounder with the decrease of temperature or the increase of shearing rate. At the same time, the forming mechanism of semi-solid structure prepared by the novel machine was studied.
摘要:Melting ratio of electrode and efficient power factor of the current under different electroslag melting-casting conditions were calculated by energy conservation law through coupling simulation of thermo-electric field in slag pool at high temperature. It is theoretically verified to increase effectively the electric energy’s efficiency and reduce the product cost by proper melting-casting current and shallow slag pool resulting in saving enegry and reducing consumption in pratical production.
Wang Xubo Tian Xuelei Sun Jianjun Tian Weixing Zheng Hongliang
Issue 5, Pages: 18-20(2004)
摘要:The SOLA-VOF algorithm was employed in the most numerical simulation of flow field for the mold filling process of the castings. It will take much time to get the simulated results due to too many iteration times in traditional ways. The unkown speed field was calculated by the results of the pressure field which has been calculated by the kown speed field, avoiding the iteration calculation of both pressure and velocity fields at the same time and improving the calculated speed. The hydraulic simulation were conducted to verify the equation availability. The experimental results is well in agreement with the simulated results.
摘要:The casting process is still mainly used for the wheels of automobile and motorbike at present. Some casting methods for the wheels were reviewed. The merits and deficiency of these methods were compared from the viewpoint of key technical factors of processing control.
摘要:On the basis of the theoretically developed mathematical model, the influence of pouring temperature on the proportion of columnar crystal zone, the columnar dendrite arm spacing and the directional orientation in the solidification structrue of 1Cr18Ni9Ti stainless steel twin-roll thin strip with constant thickness was predicted. The simulated results indicated that with the pouring temperature increase, the proportion of columnar crystal zone increased first, and then declined gradually, while the columnar dendrite arm spacing and the directional orientation decreased with pouring temperature increase but the columnar dendrite arm spacing had a suddenly increasing trend at higher pouring temperature by solidification end.
摘要:A practical mould structure and die casting technology for micro-motor rotor were presented. The key factors for the mould design was expounded. Not only the tool steel can be saved but also the venting quality of the mould and the product quality can be improved by means of fixed block and fixed sleeve structure.
关键词:Die Casting Die;Die Casting for Rotor;Fixed Block;Fixed Sleeve
摘要:In order to improve the quality and efficiency on die casting die design with oblique pin drawing core, the traditional design process was optimized. By using of interrelation of main parts in the die casting die, design was processed from the die cavity toward the outside step by step. Design sequence of the views in the assembly is indicated as follows: main section view, main view, assistant section view, local section view. And then the assistant parts and all parts in detail were designed. Design essentials and skill for each part were discribed. The favorable effectiveness was obtained through practical verification.
摘要:The die casting die design for 3 reries of auto-level instrument with 11 types was introduced.The top circular gating system has the advantages of simple removal,inproved appearance and long life service of the die compared with flat gating system abroad.
关键词:Auto-level Water Untrument;Die Casting Die;Flat Gating System;Circular Gating System
Yu Jing Zhang Xinping Xu Qingyan Liang Zuojian Liu Baicheng
Issue 5, Pages: 36-37(2004)
摘要:Combining with pratical production in first Tractor Co.,Ltd.,shrinkage hole/porosity of a steel casting in investment casting was predicted by a developed solidification simulation software based on FT-STAR. The simulated results were well in agreement with the results of practical castings in ultrasonic detection. Meanwhile, the gating system of the casting was optimized to provide a reference for improving the technology by applying the software.
摘要:The development of hollow blades with high efficient cooling have high requirements for the preparation and properties of the ceramic core. The material, preparation and property requirements of ceramic core and conventional ceramic core as well as newly developed nano-compound ceramic core were expounded.
摘要:ZG42CrMo cast steel in investment casting instead of conventional 50Mn wrought steel for crawler belt of 120 vertical arm loader has been introduced. The results showed that the method not only can meet the requirements for mechanical properties and the application performance, but also can reduce obviously the production cost.
摘要:Mould for cylinder sleeve in centrifugal casting substituted for in sand casting possesses the features of high qualified product, stable performance, high yield of iron melt and high production rate. The practical production shows the scketch available.
关键词:Mould for Cylinder Sleeve;Centrifugal Casting;Cast-iron;Sand Casting
摘要:The rapid manufacturing of inspection tool for automobile window based on program-controlled machining of foam pattern combined with EPC was introduced. The results showed that the technology not only shortened manufacturing period but also reduced machining allowance and enssured the stability of the inspection tool.
关键词:Inspection Tool for Automobile Window;Aluminum Alloy;Full Mold Casting
摘要:Based on a practically successful example in EPC the skill of technological design and practical measure for iron thin walled housing were summarized.Production cast estimate was conducted.A active approach to the ratio of product property/price was carried out.The results provided reliable basis for further widespread application
Tian Xuefeng Fan Zitian Huang Naiyu Wu Hebao Dong Xuanpu
Issue 5, Pages: 51-53(2004)
摘要:As-cast and heat treated microstructures and properties of AZ91 Mg alloy in gravity LFC were systemically investigated. As-cast microstructure of the alloy in LFC is mainly composed of primary α-Mg dendrite and divorced eutectic β-Mg 17 Al 12 as well as a new phase Al 32 Mn 25 that was not found in other technologies( linear dimension 5~50 μm). The mechanical properties of as-cast AZ91 Mg alloy in LFC were higher than those in resin-bonded sand casting due to chilling and cushioning effects of foam pattern during mold filling in LFC. Heat treated comprehensive mechanical properties were improved remarkably. The elements diffusion rate slowed down during homogeoization.
摘要:The whole of casting technology for developed Al 10 Sn 3Si 2PbCu bush with high properties was well known. Using present equipments, including melting, casting and rolling, and optimizing casting technology, the yield of the rolled strip reached to more than 93%.Compared with conventional Al 20 SnCu alloy, the fatigue value with sapphire fatigue testing is higher by 30%~40% attaining to 100~115 MPa equivalent to foreign counterpart.
Ma Ruixiang Liu Zhongxia Wang Mingxing Wang Jiefang Li Jiwen
Issue 5, Pages: 57-58(2004)
摘要:Effects of different Al-Ti master alloys, including electrolyzed low Ti-Al, Al-5Ti, Al-5Ti-1B and Al-B+electrolyzed low Ti-Al master alloys, on grain refinement for 6063 Al alloy with different Ti content were compared. It was showed that all master alloys can obviously refine the 6063 Al alloy and the grain size became finer gradually with Ti content increase. The refining effect with electrolyzed Ti-Al master alloy was superior to that with Al-5Ti master alloy in the modified Al-alloy with the same Ti content while the refining effect with both electrolyzed Ti-Al and Al-B master alloys was superior to Al-5Ti-B master alloy in the modified Al alloy with the same Ti content.
关键词:Electrolyzed Low-Ti Containing Aluminum Alloy;Master Alloy;Grain Refinement;6063 Al Alloy
摘要:The experience of cast Mg alloy in graphite green sand mold was summarized and its casting characteristics were analyzed. The properties and proportions of indivudual components in green sand were discribed. The results showed that the Mg alloy castings with good quality have been produced in the green sand composed of graphite sand, burning-resisting agent R-SO 4N 3 and boric acid H 3BO 3.
关键词:Mg Alloy;Casting in Green Sand Mold;Graphite Sand;Burning-resisting Agent
摘要:The reason for Zn build up in lubricated frictional wear test of high Al-Zn base alloy was studied. It was found that the alloy has a strong ability to store and absorb lubricant. The reasonalbe and accurate testing data can be acquired through combusting and volatilizing lubricant absorbed in the alloy by heating.
Liu Xibo Dong Qiming Liu Ping Jia Shuguo Tian Baohong
Issue 5, Pages: 63-65(2004)
摘要:The macro-and microstructures and properties of both red and black ingots of Cu-2.5Fe with varying annealing temperatures were comparatively analyzed. The results showed that the properties of red ingot sample varied slowly and smoothly and grain size became fine during annealing because of uniform distribution of secondary phase resulting in difficulties in cracking during rolling while a lot of characteristics, including high casting stress, coarse grain size during annealing and porosity in grain boundary, were susceptive to cracking during rolling for black ingot sample.