摘要:The mathematical model for simulating the magnetic field generated by rotating permanent magnets in the electromagnetic caster is built, and the distribution of magnetic field generated by straight induction stirrer(six poles three couples, eight poles two couples, eight poles four couples, twelve poles three couples, twelve poles six copules) is simulated and analyzed. Furthermore, the character of magnetic field generated by helical induction stirrer is discussed. Meanwhile, thoroughly taking advantage of the verge of powerful magnetic field beyond the critical pint generated by helical induction stirrer with more magnetic poles are put forward to reinforce the effect of stirring.
关键词:Permanent Magnet;Rotating Magnetic Field;Arrangement Style of Magnetic Pole;Numerical Simulation
摘要:The thermal expansion of zincaluminium alloysZA12, ZA27, ZA33 has been determined in this paper. Results show that with increasing of aluminium content the phase increases and coefficient of expansion decreases. The dramatic changes of expansion coefficient of the alloy with temperature dependence decrease with increasing of copper content which has highcr melting point, and the alloy can be used in a wider temperature range.
关键词:ZincAluminium alloy Alloy;Microstructure;Coefficient of Expansion
摘要:The qualities of aluminium castings and ingots are directly in fluenced by the hydrogen content in aluminium melt, therefore, the source of hydrogen in aluminium melt and its affecting factors have been discussed in this paper, also the kinetic behavior of hydrogen in Al melt and degassing process has been discussed. For instance, the hydrogen content of AlLi alloy could be decreased up to 0.110-6 by means of vacuum degassing process after the experimental investigation of vacuum degasing level and time.
摘要:Casting in site composites of Al20Si alloy the microstructures of accumulated coars primary Si in outer layer, fine primary Si in inner layer, and eutectic in middle layer, have been achived by centrifugal casting in preheated metallic mould. The structure morphology the hardness and wear resistance of composite have been investigated, and fracture model of the composites has been analyzed.
摘要:The interface reactivity of some refractory oxides with Ti153 alloy has been studied experimently in this paper. The degreee of reactivity has been evaluated based on analysis of microstructure and microhardness of the surface hardened layer of Ti alloy. The results show that Ti153 alloy has been contaminated by the selected molding materials. But the degree of the alloy contaminations as serious as that of pure titanium because of to the lower chemical reactivity of Ti153 alloy.
摘要:In this paper, main factors affecting mold filling capability of the alloy mixed with particles by stirringcast are analyzed on the basis of heat transfer and hydrodynamics; and experiments are carried out in order to investigate the influents of the particles fraction and the parameters of moldfilling on fluidity of the melt mixed with particles.
摘要:The effect of titanium level on the microstructure and mechanical properties of AlSi7Mg0.3 alloy has been studied. As the titanium level is more than 0.12%, the elongation and impact toughness of the alloy drop rapidly, and the ultimate tensile strength rises slowly with no change in hardness and grain size. The change in mechanical properties are related to the appearance of titanium phase in needlelike form.The optimum level of titanium in AlSi7Mg0.3 alloy ranges over 0.08% ̄0.10%, in which, as the iron level is up to 0.18%, the impact strenght and elongation are satisfactory.
关键词:AlSi7Mg0.3 Alloy;Optimum Level of Titanium;Mechanical Property;Refining
摘要:The effect of using different kind addition on the stability of the colloidal silica sol slurry was studied and the test results in this work show that the action of additive No.2 is more effective.
关键词:Investment Casting;Colloidal Silica Sol Slurry Coatings;Stability of Suspenision
摘要:The titanium and shell interface reaction of zircon ceramic sheel technological process is thoroughly studied by using SEM, EPMA and microhardness apparatus. The experimental results show that thermalmechanical and physiochemical actions, which interact with each other, coexist at titanium and shell interface. Thus thermal diffusion of Zr, O into titanium alloy matrix is considered as the dominant factor of titanium and shell interaction.
关键词:Titanium Alloy;Investment Casting;Metal and Shell Interface;Interaction
摘要:Alalloy particulates were prepared by vibration. The effect of different parameters on particulate size, shape and cooling rate is explored. The microstructure and solidification rate of the particulate are analyzed. The rod is made of the particulates by vacuum hot press and thermal extrusion. The mechanical properties of the rod are determined. The mechanical properties of the rod made of the particulate are as higher as that of conventional cast rod in 2 ̄3 times.
摘要:In the paper, the hot deformation properties of sodium silicate shell in different temperature and different technology are studied. The results show that the material and roasting technology have an important effect.\=
摘要:New cast aluminium alloys developed in recent years are introduced systematically in this paper. ZL115A alloy in Al\|Si\|Mg system with high strength and marine corrosion resistance has been successfully used in advanced weapon case. ZL305A alloy in Al\|Mg\|Zn system with high strength, good marine corrosion resistance and age stability has made success in side scuttle, underwater weapon case and other casting parts subjected to marine corrosion. ZAlZn4Mg4 alloy in Al\|Mg\|Zn system with high strength and good dimentional stability has also been successfully used in platform and support of inertial navigator.\=
摘要:In this paper, the morphology of iron and silicon of the principal impurities in commercial purity aluminium was analyzed, and the detrimental effects of iron and silicon on the properties of commerical purity aluminium were studied tentatively. At the same time, the essential methods weakening or eliminating the harmful effects of impurities were put forward to improve the metallurgical quality of commercial purity aluminium.\=
关键词:Commerical Purity Aluminium;Impurity Elements;Morphology of Iron and Silicon in Aluminium;Metallurgical Quality;Modification of Impurity Phases
摘要:The Induction Skull Melting (ISM) process of Ti\|48Al\|2Cr\|2Nb is introduced and the influence of charge condition on the melting process is studied. The experimental results show that the alloying element with high melting point and high density sholud be prepared as the master alloys to decrease the evaporation of alloy element during vaccuum melting.\=
Zhang BaiqingMa Hongtao\=Li Jiangguo\ Fang Hongsheng\ Ma Xiaohua
Issue S1, (1999)
摘要:The effect of new compound refiner on microstructure and mechanical properties of ZL104 alloy was studied. It was found that the grain size was refined from 4 000 ̄5 000 m to 200 ̄300 m, the eutectic silicon was modified from lamellar shape of size 50 m2 m to spherical shape with 1 m diameter. The mechanical proerties of the alloy was improved significantly.\=
摘要:The columnar zone of HCrCI was found by unidirection solidification formed by chill. The ratio of the columnar zone width to the chill’s thickness is \{0.4.\} The service life of blast blade with columnar zone improved obviously in the first treatment line.\=
摘要:The compound modification effect with RE\|Ba\|P has been investigated. The distribution of RE,Ba,P in Al\|alloy has been analysed. The results showed that the modifying effect with the compound RE,Ba,P is good for ZL108 alloy.\=
Zou RirongLi Jingcao\ Chen Shaohua\ Guo Anna\ Liu Yejin
Issue S1, (1999)
摘要:Dry sand filling and compacting are the key to the molding for the EPC. The experiments on the dry sand compaction and the dispersion of compactness, the filling process and effect for the horizontal the tube were made by use of the self\|designed 3D vibration table and the characteristics of dry sand filling and compacting have been researched. The experimental results show that the primary affecting factors on the dry sand filling and compacting are thd vibration time, mode and acceleration.\=
关键词:Expendable Pattern Casting;Three Dimensional Vibration Table;Acceleration;Dry Sand Filling and Compacting
摘要:Four kinds of flake refractory are studied with multi\|property synthetic testing apparatus. The effect of their grain size and addition level on LFC coating propery is given for property selecting coating ingredient and controlling the coating property.\=
摘要:The wear characteristcs of both ZL109 alloy/boron alloyed compacted graphite iron and composite/boron alloyed compacted graphite iron rubbing pairs were investigated under different environmental and heat\|treated conditions by using MLD\|10Wear testing machine. The results show that, under the condition of oil lubrication, the composite after T\-6 treatment exhibits excellent wear resistance compared with the ZL109 alloy. The composite fafter over\|aged treatment enjoys better wear resistance than the composite after T\-6 treatment. While the wear mass loss of boron compacted graphite iron in friction pair with the composite is much lower than that with ZL109 alloy, under dry condition, the same results were achieved.\=
Zhao ZhongminWang Jiangjiang\ Ye Minghui\ Du Xinkang\ Zhang Long
Issue S1, (1999)
摘要:As one of products from combining synthesis with traditional casting technology,SHS ceramic\|lined pipes have been brouhgt into industrial production at present. Based on the comparison of centrifugal SHS process with gravitational separation SHS process in technique characteristics, combustion synthesis, liquid phase separation and ceramic solidification three important processes involved in synthesizing ceramic\|lined pipes are expounded, several main problem for present research on the pipes have been discussed emphatically, effective ways for the quality improvement of SHS ceramic linedpipe have been given, and application prospect has also been further forecasted.\=
摘要:On basis of damping theory it is considered that the optimum high damping composite with combined structural and funetional performance is composed of metallic materials and viscoelestic materials. High damping composite can be made of ZA25 foam metal matrix with viscoelestic materials penetration by centrifugal casting.\=
关键词:Damping;Foam Metal;Viscoelastic Materials;Centrifugal Casting;Combined Structural and Functional Perfomance
Ye Minghui\ Zhao ZhongminWang Jiangjiang\ Du Xinkang
Issue S1, (1999)
摘要:Based on gravitational separation SHS process to produce curved ceramic\|lined pipes, influences of synthesis techniques including mixture density and preheating temperature on thermit combustion process, and the structure and properties of the curved pipes have been investigated . It is found that mixture density has duplex effects on combustion process, and maximum combustion rate and minimum content of spinel phases in ceramic layers reach as mixture density up to \{1.5\} g/cm\+2; Preheating treatment will promote combustion process greatly, increase combustion rate and reduce spinel phase in ceramic layers with the increase of preheating temperature.\=
摘要:Surface roughness of iron matrix composites castings reinforced by ferrochrome (Cr\|Fe) and tungsten carbide (WC) particulates with different grain size is tested in this paper. The influence of particulate type and grain sizes on surface roughness of iron matrix composites castings analyzed. The results show that: surface roughness of iron matrix composite castings reinforced by particulates is in the range of \%Ra\%\{6.3\} ̄50 m; the surface roughness of composite castings increases with the increase of particulate sizes; the surface roughness of WC composites is larger than the of Cr\|Fe composites with the same particulate sizes.\=
摘要:The squeeze casting process of SiC particulate reinforced Al\|alloy composite was studied. The processing parameters such as squeezing specific pressure, holding time, pouring temperature of the melt, and pre\|heating temperature of the mold was optimized. It is believed that squeeze casting is a good solidification route of particulate reinforced aluminium matrix composite. It can overcome the shortcoming of high gas content in composite slurry prepared by melt\|stirring.\=
摘要:The wear\|resistance of the new high Aluminium Zcin Based Alloy for gear transmission has been studied. The results show that the worn volume of the gear pairs with better running in is small and conform with the test standard. It is proved that the ZA27 alloy is fit for the gear’s work in the heavy load and low speed conditions.\=
摘要:A new kind of ZAS35 wear resistant zinc based alloy has been developed by Sb element alloying, alloy composion design, as well as the applications of a new kind of melting technique called melt heat treatment and s synthetic treating agent. The test results showed that the new alloy is excelent in mechanical properties, wear resistance and anti\|wear properties. Moreover, the casting defect of the bottom shrinkage is reduced.\=
摘要:In accordance with the principles of summerizing parameters and non\|dimensional analysis, a general model is constructed to determine the surface temperature of work pieces in squeeze casting process. It will be of benefit the to process design and control.\=
关键词:Squeeze Casting;Outer Surface Temperature;General Model
He LiQu Wanchun\ Wang Hongwei\ Ye Fengyun\ Dong Xiuqi
Issue S1, (1999)
摘要:By comparing normal pressure tracing curve with abnormal tracing curve the corresponding relations between abnormal tracing curve and casting troubles. They provide reliable basis to understand and overcome the troubles timely.\=
关键词:Counter Pressure Die Casting;Pressure Tracing Curve;Casting Troubles
摘要:This paper study on process and technology characteristic of indirect positive squeeze casting for 140 piston, makes a systematic analysis on its microstructure and fractograph, gives expression to the relationship between its microstructure and property.\=
摘要:This paper mainly decribes the technological application research of aluminium alloy as cast, used in automobile engine cylinder head and its effect.\=
摘要:Based on manufacturing technology analysis of the aluminium double\|cross axle, a method to make this component by conventional sand mold is put forward. In this paper the casting technology and properties of the component are described in details. The mechanism of satisfactory electrical performance is also analyzed. It is pointed out that it is possible to manufacture this aluminium alloy waveguide component by this method in strictly controlled casting technological condition, expecially in dimensional accuracy and surface roughness of the core.\=
摘要:This paper emphasizes thermal conductivity and the effect of chill sand on the microstrecture and property of aluminium alloy casting. It is proved that chill sand is one of the best molding materials for of aluminium alloy casting with the advantages of both ordinary sand and permament mold.\=
摘要:Take TS\|14 speed governor as a example, the technical prosess of aluminium alloy casting withfine holes and it’s quality control are reviewed. Furthe improvement of the governor case design has been proposed also.\=
摘要:The study on microstrucuture, resistivity and mechanical property of Al\|Si\|Mn\|Fe alloys is carried out. A new kind of aluminium alloy with satisfactory resistivity and good casting properties and good mechanical properties for motor rotors with high torque and high slip is found. The new materials of aluminium alloy has been tested and applied to production of electric machnies with high torque and high slip.\=
关键词:Rotor of Electric Machine;Aluminium Alloy;High Resistivity;Mechanical Property;Micrastructure
摘要:The \{0.5%\} ̄1%Cr containing chromium\|broze is an ideal material of casting the electrode copper bush of various arc furances. P\|Cu alloy is forbidden to serve as the deoxidizer for the casting of chromium\|bronze. Instead, the combined deoxidation of Al\|Cu and Mg\|Cu is better. The refining agent for the chromium\|bronze can obviously refine the alloy grain and improve the alloy properties at room and hig temperatures.\=
摘要:Aimed at some troubles in casting process of vacuum pump body. The technolgeical difficulties were analyzed and the related technique counter\|measures were proposed for the casting quality improvment.\=
Zou QimingPeng Liming\ Wen Hongquan\ Mao Xiemin\ Wang Haijiang
Issue S1, (1999)
摘要:The study of technology and achievements of continuous up\|casting of aluminium\|pole in recent years was described. Several key factors that affect aluminium\|pole up\|continuous casting were analyzed, and the mechanism of aluminium\|pole breaking was discussed. The results showed that the diffuse reaction between aluminium and graphite was the internal cause leading to break\|off, eliminate rdsidual aluminium\|ring on the crystallizer was the approach of sovling the problem.\=
摘要:The die\|casting of cylinder block 7H15 with hyper\|eutectic Al\|Si alloy R14, is a key part of the SE type contractor. In its trial\|manufacture there is a quality problem of gas hole and hardness, which has been discussed and analyzed in the papar. A solution to the defect problem is put forward.\=
摘要:Base on product practice, the thesis is introduced use suitable crucible material, lining materials, paint and operating method, consecutive working life\|span of iron crucible will be up a half of year.\=
关键词:Aluminium Melting;Main Frequency Induction Furnace;Crucible;Service Life
摘要:A kind of compound coating used in melting process of aluminium and zinc alloys is developed through optimizing design. The property and the actual protective effectiveness are also tested. The result shows that the coating is effective and durable as well as convenient for use.\=
摘要:This paper expounds the important role of liquid surface pressuring control system in low pressure csating and counter pressure casting in order to improve the casting quality. In the meantime, this paper indicates the reasons why the liquid surface pressure control system is adopted, the difficulites faces in engineering, and the solutions.\=
关键词:Low Pressure Casting;Counter Pressure Casting;Liquid Surface Pressuring;Control System
摘要:This paper maily described the technological characters and the mechanical properties of the golf head made of super strength maraging steel by the way of investment casting.\=
摘要:The core technology was used to eliminate hot spot areas of the wax pattern for shovel casting. The effect of technological parameters such as wax\|injecting temperature, pressure, velocity and pressure\|holding time on the surface roughness and shrinkage rate of wax pattern was studied systematically. Finally, the optimum making technology of the wax pattern for shovel casting was given.\=
摘要:The technological design and the characteristic during trialmanufacture for a stopping device of firearms in lost wax casting as well as some measures for enhancing product quality are introduced. A concept so called \!feeding by over flowing metal melt\" is put forward. Csating with simultaneous solidification trend is improved effectively by metal melt inlet from place of heavy section.\=
摘要:To counter this situation that hard alloy has severe brittleness and high production cost, the hard alloy\|cast steel composite casting technology has been developed. The hard alloy workpiece manufactured with this technology has high toughness, low production cost and good performance. This technology is well worth a widespread application.\=
摘要:The paper show that the method of H removal of aluminium melt by bubbles floatation shall be use yet in a wide range facing 21st century, but gaseous deyassing agent shall be developed to gradually replace solid degassing agent. The paper yet show the main trend of improvement and development of this purification technology.\=
关键词:Purifying of Melten Al;Refining;Degassing;Develpment
摘要:A research situation of the lost foam casting process with dry sand for aluminium alloy is reviewed. A detail review is given for research achievements on the mold filling behavior of aluminium alloy, the thermal degradation properties of pattern for EPC, heat and mass transfer properties, pattern meterial and coating. The weakness on the former research and the future research orientation are expounded.\=
摘要:The status of the current theoretical and experimental studies in domestic and foreign lands on soldering phenomenon bewteen die casting die and aluminium alloy casting are reviewed in the paper. The problem in research is discussed, and the assumption and suggestion are put forward for further study.\=
摘要:This paper mainly reviews on the intermetallic compounds of the die casting aluminium. Including the effect of intermetallic compounds on die casting aluminium alloy materail.\=
摘要:The applications of magnesium die castings in global automotive industry and the development of magnesium alloys were reviewed. The major properties of magnesium alloy compenents, magnesium die casting processes and surface treatment for corrosion resistance were discussed. At the same time, the utlization of magnesium die castings for automovtive industry in the future was forecast.\=
摘要:The advantages and casting forming methods of cast die are described. Then the research and application of cast die and its materials for cast die development are summarized. Finally, some suggestions are presented.\=
摘要:In this paper, permanent mold forming methods used for titanium alloys have been introduced briefly. The present research and development status of titanium alloys in permanent mold casting have been reviewed emphatically.\=
摘要:The electrogmagnetic casting (EMC) of aluminium and other alloys ingots is now well developed because of its excellent advantages. This paper introduces the EMC technology and its development and remarked on the domestic and overseas research work of EMC numerical simulation. It is considered that the key is three\|dimensional unsteady solidification numerical clalculations in the EMC process for the purpose of simulating the dynamic thermal behaviors during transition period.\=
摘要:The obvious chearcteristics of casting technological innovation in the 21\+\{st\} century are as follows: New materials are perfectly combined with advanced molding and pouring technologies, and casting product structure tends to be near net shape, multifunctional and integrative. In addition, minimum energy consumption and environment load and maximum utilization ratio of circulation are demanded.\=
Li RongdeZhang Zhongyuan\ Yu Haipeng\ Ying Jingtian
Issue S1, (1999)
摘要:The flowing of ZA alloy liquid in the model cavity is enforced under the punch squeeze casting favorable for pressure transmission. The porosity defect is remarkably reduced, the soundness increased, the structure is improved, thus the ductility increased obviously. Results show that and phase have been decomposed under the technology of punch squeeze casting. The and phase decomposition influences the strength and the ductility of ZA alloy. The lamellar spacing decreasing of \|phase decomposition product is the main reason for the strength improved. The decomposition of and \|phase also improves the ductility and toughness of the alloy. The increase of aluminium content has little effect on the improvement of mechanical properties at room temperature, but enhances the working temperature of the ZA alloy. With the increase of Cu content the tensile strength is improved, but the elongation is reduced because of \|phase increase.\=
摘要:In this paper, the development and process of application of Magnetohydrodynamics(MHD) were introduced, and the principle and characteristic of the MHD\|Castings were revealed through the interaction of the travelling electromagnetic field with molten metal. On the basis of the comparison of the MHD\|Casting with die\|casting, in combination with the present research and application of the MHD\|Casting in domestic and foreign countries, especially with the experimental results obtained by HIT, the principle advantages and fields of application and the prospect of the MHD\|Casting were briefly discussed.\=
Chen Shaohua\ Liu Yejin\ Guo Anna\ Zou Rirong\ Li Jingcao
Issue S1, (1999)
摘要:Dry sand molding without binder is one of the main characteristics of the expendable pattern casting, and the casting quality is directly connected with the filling and compacting quality. Therefore, the vibration table with excellent filling and compacting properties is the dey equipment for EPC. This paper introduces the structure and characteristics of the self\|designed microcomputer controlling 3D vibration compacting table and the characterisics of MC\|51 microcomputer hardware and controlling software. Through practical use, it is shown that the machine can carry out different filling and compacting processes according to the shapes and structures of different catings and guarantee efficient filling and enough compactibitlity at individual position, with good castings quaiity.\=
摘要:The solidification mechanism of horizontal continuous casting of steel round rod has been discussed in this paper. A twodimensional axissymetrical heat transfer model has been adopted for the calculation and analysis of the growth of primary shell. And the experimental results show that the model is satisfactory.
摘要:In this paper, the format of STL is presented. Methods of mesh division and faulttolerance are studied in detail. Based on STL format file, a practical software of mesh division is developed, which can divide complicate geometrical solids into FDM meshes. In addition, the software can import any geometrical models from both workstation and microcomputer. Applications prove the software can be used to generate FDM meshes accurately and rapidly.
摘要:Considering the gearbox casting for the minicar as an example, this article clarifies that it is very nesessary and effective to apply the computer technology to improve quility of the casting. At the same time the article also notices that personnel new function for the quality improvement of die casting not be replaced by computer in automotive producing conditions.
关键词:Computer Technology;Quality of Die Castings;Die Temperature
摘要:Intelligent control will inevitably be adopted in the control system of low pressure die casting. This paper proposes a new thermal analysis methodWavelet thermal analysis. Based on and multisensor data fusion structure, a hierarchinal intelligent control for low pressure die casting is established, which integrates intelligent techniques and manstruture machine cooperation into one system.
关键词:Low Pressure Die Casting;Intelligent Control;Wavalet Thermal Analysis;Multisensor Data Fusion
摘要:The type of wax, shape of wax pattern and its manufacturing process including injecting time and pressure, wax temperature and wax flow etc. have effects on accuracy of wax pattern. All factors effect the contraction of wax pattern simultaneously.