摘要:The influence of rotating electromagnetic field on the structure of ZA 27 alloy has been studied by means of electromagnetic stirring. An approach to the rheological structure forming mechanism has been made. In addition, the influence of the variation of the technological conditions such as alternating the rotating direction of electromagnetic field and adding alloy elements to ZA 27 alloy on the rheological structure of ZA 27 alloy has been experimentally studied.
关键词:Rotating Electromagnetic Field;Semi Solid Metal (SSM);Rheological Structure;ZA 27 Alloy
摘要:This paper presents a point of view and a method which is to use temperature gradient in die wall and boundary layer as estimation of quantity of heat flow of dies. Through pratical measurement and calculation, the influence of die wall temperature, metal released heat, dies wall increased heat by different cooling conditions have been researched. The heat resistance of computer solidification process numerical value simulation is 2.6 cm 2·K·s/J in the die system.
关键词:Heat Resistance;Quantity of Heat Flow;Temperature Gradient
Wang Xiuping Xiao Bo Xu Zhengda Yang Zaowei Huang Naiyu
Issue 4, (1997)
摘要:The investigation was carried out into the technological properties of microwave silicate sand, molding and core making, casting pouring, used sand reclamation and its properties. The results showed that high strength can be obtained with less sodium silicate for microwave silicate sand,its collapsibiliy is close to that of resin sand, and the used sand is reclaimed easliy. At last in this paper the application prospect of microwave silicate sand has been forecasted.
关键词:Microwave Silicate Bond Sand;Molding and Core Making;Collapsibility
Yu Haipeng Zhang Fuqiang Li Rongde Yin Jingtian Song Changqin Huang Ying
Issue 4, (1997)
摘要:The structure and property of squeeze cast ZA 27 alloy were studied. The porosity defect was remarkablly reduced, the soundness increased, the structure refined and improved and the dendritic segregation reduced for ZA 27 alloy with solidification under pressure so that the ductility increased obviously. The α,β phases decomposition suppression, especially the supersaturated β phase, is the main reason for strength improvement. In addition, α,β phases decomposition also effects on ductility and toughness of this alloy.
摘要:Using the ion probe mass spectrometer, this paper presents the carbon and hydrogen content in the steel casting produced by Evaporative Pattern Casting(EPC). Not only carbon pick up, but also hydrogen pick up were discovered on the surface of steel casting. When the mold was made up of polystyrene foam plastics, this defect worsens the machining properties and downs the palsticity and toughness.
摘要:The properties for EPC coating is studied. The relationship between the coating performance and the rheological feature is discussed. The coatings for cast steel and iron have been found and used in the production.
摘要:The composition of Water based Coating for EPC process has been studied by controling the characteristics of coating. The effects of the composition on these properties are investigated. The results show that the foamer in coating enhances permeability effectively, improves adhesive state of powder particle and increases wear resistance. The coating property is improved because the addition of acetone makes the surface of EPS pattern mild dissolved and coarsened.
摘要:Viewing from the evidences of the 80 s and 90 s, it may be predicted that 21st century may will be a period in which many dreams will come true. The various significant characteristics of this century may be epitomized into a single word “speed”. Based on the predictions of the phenomena which may emerge in the world’s industrial market in early 21st century, the author trics to evaluate the challenges that may appear and puts forward some proposals with which the Chinese foundry industry may utilize to meet the challenges.
摘要:Some new V process forming proposed by foreign and domestic specialists are introduced, including softening film, cellubse solution forming, resin bonded shell, rubbery film forming, compound forming etc. Some techniques to improve the mechanical properties of V process castings, such as surface alloying, inoculant addition to the coating are presented. The penetration will appear unless appropriate measure is adopted. The penetration origination and recently developed measure against the penetration are described.
摘要:The raw materials, melting devices, melting and pouring technique for Mg Li alloys and the fabricating technology of Mg Li matrix composites were summarized.
Wang Lianqi Guo Guangshi Li Yuhai Wang Xuegang Dong Xiuqi
Issue 4, (1997)
摘要:This paper summarizes the new developments of castings formation theory. The dynamic heat transfer mechanism in the process of filling and solidification. The hydrodynics mechanism, The filter purification mechanism, The feed mechanism and the intrusive gas hole formation mechanism.
摘要:The principal cheracteristic of some foreign die casting machines in domestic market and several newly developed die casting machines are described.
关键词:Foreign Die Casting Machine;Present Situation;Developing Tendency
Liu Ruixiang Chen Liliang Min Guangguo Lin Hantong
Issue 4, (1997)
摘要:As an excellent animation system, FLC animation provides to solidification simulation of casting a new form of display, that brings us more new informations from calculating result data, which can’t be gotten from simple disconnected pictures. FLC animation data file, like a movie film, whoud be make from a series of single picture files. After the text of this paper, there is a program source list, showing programing details of how to creata a FLC data file. Meanwhile, this program is also a good useful prgram, that could be used in a lot of practices.
摘要:Based on briefly introducing accounts of “The First China International Die Casting Congress”, 56 copies of oral presentation papers on the congress on the subject of survey, die casting technology, die casting dies, die casting equipment, computer simulation technique and production management are reviewed in this paper, which includes 8 papers in the survey concerning development of die casting technology and its impact on market for the 21st century in China, Japan, southeast Asia, Russia, north America and Europe, and 18 papers in the die casting technology dealing with new die casting alloys, die casting lubricant and die casting technology, and 9 papers in the die casting dies including development of dies material, dies design, dies heat treatment, dies protection and CAD technique, and 7 papers in the die casting equipment considering new die casting machine design, application and development of shot controlling system and computer monitoring system, and 10 papers in the computer simulation technique concerning dies structure design, filling and solidification simulation, dies thermal balance and thermal field simulation technique, as well as 4 papers in the production management dealing with interchanging of management experience and international cooperation experience and secondary processing.
关键词:Die Casting Congress;Die Casting Technology;Die Casting Dies;Die Casting Machine;Filling and Solidification Simulation;Die Casting CAD;Integrated Simulation System
摘要:This paper deals with the continuous melting of the scrap aluminium in the special air furnace with solid fuel. φ3.0  ̄ φ9.5 mm aluminium rods are cast with a horizontal continuous casting machine. It is experimentally determined that this is an economical and effective method of manufacturing aluminium rods for steelmaking deoxidization purpose.
关键词:Scrap Aluminium;Horizontal Continuous Casting;Aluminium Rods for Steelmaking Deoxidization
摘要:The Cu Cr alloy with a chromium content of 0.4% ̄1.0% processes a good electric and heat conductivity. Strengthened by heat treatment its casting will show a favorable complex mechanical properties. As a new material, the alloy has found its extensive use in electronics industry and electrical equipment in recent years for the electric contact plate, contact ring, clamping part etc. The Cu Cr alloy tends to be oxidized and gas absorbent etc, with a narrow range of solidification and is liable to form shrinkage cavities due to the large shrinkage. All these will bring us the trouble for the production of a superior Cu Cr alloy casting. The authors will discuss the melting and casting technology to produce Cu Cr alloy casting, employing usual melting equipment and molding materials. The electric contact plate withstanding high voltage and current will serve as an example.
关键词:Cu Cr Alloy Castings;Electric Contact Plate;Melting and Casting Method
摘要:Some technical problems in the bimetal casting of large electroforming sheathing are discussed, and some effective measures for preventing casting crack and distortion in cast are proposed. The application of electroforming die will be extended.
Zhai Chunquan Ding Wenjiang Xu Xiaoping Deng Zuwei Yu Zizhang
Issue 4, (1997)
摘要:The mew fluxes for magnesium alloy are developed. Composed of some chlorides and fluorides of alkali metals and a few other inorganic substances, these fluxes show a very good comprehensive performance in relation to the melting point, density, viscosity, slag forming capacity and so on. Compared with the traditional fluxes, these new fluxes have better spreading performance, longer holding capacity, better parting ability with the melt, lower amount of harmful gases release. The five year’s application has demonstrated that they can effectively keep the Mg alloy melt from oxidization, improve its metallurgical quality, and have great significance in the environment protection.