Optimized Design of Stationary Platen of Die Casting Machine DM3500

Zhang Huawei; Liang Lanzhi; Chen Min; Wu Zhiheng; Yu Zhuangzhi

doi:10.15980/j.tzzz.2018.11.015

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Optimized Design of Stationary Platen of Die Casting Machine DM3500
Vol. 38, Issue 11, Pages: 1218-1221(2018)
Published： 2018 ，
DOI： 10.15980/j.tzzz.2018.11.015

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[1]张华伟,梁澜之,陈敏,吴智恒,余壮志.DM3500压铸机企板优化设计[J].特种铸造及有色合金,2018,38(11):1218-1221.

Zhang Huawei, Liang Lanzhi, Chen Min, et al. Optimized Design of Stationary Platen of Die Casting Machine DM3500. [J]. Special Casting & Nonferrous Alloys 38(11):1218-1221(2018)
[1]张华伟,梁澜之,陈敏,吴智恒,余壮志.DM3500压铸机企板优化设计[J].特种铸造及有色合金,2018,38(11):1218-1221. DOI： 10.15980/j.tzzz.2018.11.015.

Zhang Huawei, Liang Lanzhi, Chen Min, et al. Optimized Design of Stationary Platen of Die Casting Machine DM3500. [J]. Special Casting & Nonferrous Alloys 38(11):1218-1221(2018) DOI： 10.15980/j.tzzz.2018.11.015.

摘要

分析了压射机构刚度设计不合理

导致DM3500压铸机压射冲头快速磨损的原因。基于SIMP变密度拓扑优化算法开展压射机构企板的优化设计

首先建立了压射机构的力学模型

通过有限元法计算多个工况下压射机构的刚度

进而建立优化设计模型

进行拓扑优化。根据单元密度云图结果建立了企板优化方案模型

将优化方案与原始设计进行对比分析。结果表明

优化设计后的压射机构刚度较优化前提升35.6%

可以有效抑制冲头快速磨损

同时实现企板轻量化

减重率为3.4%。

Abstract

The rapid failure of the injection plunger from a DM3500 die casting machine has been analyzed which was resulted from insufficient stiffness of injection mechanism.Variable density topology based on SIMP has been applied to optimize the stationary platen in the injection mechanism.At first the mechanical model has been set up to calculate strength and stiffness of the injection mechanism using FEM under different working conditions.Secondly the optimization model has been built to optimize topology.The final optimization of the stationary platen has been proposed according to the unit density contour from the calculation.The comparison between optimization and original design shows that the stiffness of injection mechanism is improved by 35.6%

which can reduce the rapid failure of the plunger significantly.In addition

the weight reduction is also achieved by 3.4%.