Orthogonal Design and Numerical Simulation of Die-casting Bended Tube Joint

Wang Guangtai; Guo Guangsi; Yuan Xiaoxia

doi:10.15980/j.tzzz.2016.10.014

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Orthogonal Design and Numerical Simulation of Die-casting Bended Tube Joint
Vol. 36, Issue 10, Pages: 1060-1062(2016)
Published： 2016 ，
DOI： 10.15980/j.tzzz.2016.10.014

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[1]王广太,郭广思,袁晓霞.压铸弯管接头正交试验设计及数值模拟[J].特种铸造及有色合金,2016,36(10):1060-1062.

Wang Guangtai, Guo Guangsi, Yuan Xiaoxia. Orthogonal Design and Numerical Simulation of Die-casting Bended Tube Joint. [J]. Special Casting & Nonferrous Alloys 36(10):1060-1062(2016)
[1]王广太,郭广思,袁晓霞.压铸弯管接头正交试验设计及数值模拟[J].特种铸造及有色合金,2016,36(10):1060-1062. DOI： 10.15980/j.tzzz.2016.10.014.

Wang Guangtai, Guo Guangsi, Yuan Xiaoxia. Orthogonal Design and Numerical Simulation of Die-casting Bended Tube Joint. [J]. Special Casting & Nonferrous Alloys 36(10):1060-1062(2016) DOI： 10.15980/j.tzzz.2016.10.014.

摘要

针对弯管接头压铸件结构进行分析

利用正交试验

通过数值模拟优化压铸工艺参数。根据数值模拟能够得到铸件的温度场变化、充型流动状况、铸件缩孔、缩松所在位置及孔隙率。利用正交试验得到的优化压铸工艺参数:压射速度为1.8m/s

模具预热温度为200℃

铝合金浇注温度为660℃。

Abstract

Based on the analysis of aluminum die-casting bended tube joint structure

die casting processing parameters were optimized by orthogonal test and numerical simulation.According to numerical simulation analysis of the casting process

the temperature field

filling flow condition

shrinkage position and shrinkage porosity can be presented.By orthogonal testing

the optimized process parameters are presented as follows:injection speed of 1.8m/s

mold preheating temperature of 200 ℃

pouring temperature of 660 ℃.