Xu Baocai1, Wang Chunmei2, Zhu Bing1, et al. Development of SHS Curved Ceramic-lined Composite Gun for Coal-dust-injection. [J]. Special Casting & Nonferrous Alloys 29(7):650-652(2009)
Xu Baocai1, Wang Chunmei2, Zhu Bing1, et al. Development of SHS Curved Ceramic-lined Composite Gun for Coal-dust-injection. [J]. Special Casting & Nonferrous Alloys 29(7):650-652(2009)DOI:
Development of SHS Curved Ceramic-lined Composite Gun for Coal-dust-injection
摘要
采用燃烧合成方法制备了Al2O3陶瓷内衬复合煤粉喷枪
但单一的Al2O3陶瓷内衬层韧性差
抗热震性能低
造成喷枪的寿命短。通过在(CrO3+Al)燃烧体系中添加ZrO2组元
采用SHS重力分离技术
制备出了高强度、高韧性的陶瓷内衬复合弯管煤粉喷枪
陶瓷内衬层为具有共晶结构的Al2O3-ZrO2复相陶瓷。在共晶结构中
ZrO2纤维直径可达到纳米/微米尺度
从而使陶瓷基体得以强化;同时棒状共晶结构的生长取向分布
又使陶瓷因棒晶桥接与拔出得以韧化
改善了喷枪陶瓷内衬的高温强度和耐磨性
有效地提高了煤粉喷枪的使用寿命。
Abstract
Al2O3 ceramic-lined composite gun for coal-dust-injection produced by combustion synthesis method exhibited low service life as a result of low ductility and low thermal shock resistance of Al2O3 ceramic-lined layer. The ceramic-lined curved composite gun for coal-dust-injection with high strength and ductility can be produced successfully by introducing ZrO2 into (CrO3 +Al) system based on SHS gravitational separation method
in which ceramic-lined layer consists of eutectic Al2O3-ZrO2 composite ceramics. ZrO2 fiber with nano-micron size in diameters can enhance the ceramic matrix
and rod-like eutectic structure with orientation growth can improve the toughness of the ceramics as a result of rod-like eutectic grain bridge and pull-out
which can effectively improve the elevated strength and wear resistance of ceramic lined layer
so the service life of coal-dust-injection gun is greatly improved.