Cai Shaowu, Wang Tongmin, Li Jun, et al. Numerical Optimization of Round Mould Taper for Continuous Casting Steel Slab. [J]. Special Casting & Nonferrous Alloys 29(8):709-712(2009)
Cai Shaowu, Wang Tongmin, Li Jun, et al. Numerical Optimization of Round Mould Taper for Continuous Casting Steel Slab. [J]. Special Casting & Nonferrous Alloys 29(8):709-712(2009)DOI:
Numerical Optimization of Round Mould Taper for Continuous Casting Steel Slab
摘要
基于有限元软件ANSYS
建立了二维连铸圆形结晶器内钢水凝固传热及弹塑性应力有限元瞬态分析模型。从物理现象的本质特征出发
钢坯传热边界采用与气隙相关的热流密度修正函数
建立与温度相关的热物性参数、力学性能和屈服函数。在二次开发的基础上
利用多场间接耦合的方式
对4种圆坯的凝固收缩变形过程进行数值模拟研究。模拟结果显示
钢种、碳含量和拉坯速度对铸坯边界凝固收缩影响显著。在结晶器高度方向上
结晶器锥度为明显的分段抛物线连续曲线
在结晶器出口处
4种圆坯边界凝固收缩量分别达到2.20mm、3.41mm、3.79mm和4.29mm
以铸坯边界的凝固收缩曲线和结晶器基本设计原则为依据
完成抛物线型连续锥度结晶器型腔的统一设计。
Abstract
Two-dimensional transient FEM (finite element model) for heat transfer and elastic-plastic stress of liquid steel solidification in continuous casting round mould was established based on the ANSYS software
in which from the essential phenomena in the mould
a gas gap-dependent heat transfer condition were introduced to modify the heat flux function
and the variation of material thermal properties
mechanical properties as well as yield function with temperature were considered. Based on secondary development for the model
using multi-field indirect coupled method
the solidification shrinkage process of four kinds of round steel billets were simulated. The results reveal that solidifications shrinkage is closely related to steel types
carbon content and drawing velocity. Mould taper exhibits continuous parabolic curves along the height of the mould. At the outlet of mould
the solidification shrinkage rates of four round billets make 2.2 mm
3.41mm
3.79 mm and 4.30 mm
respectively. Based on the solidification shrinkage curves of round billets and basic principle of mould design
the universal parabolic taper for round mould is completed.
关键词
圆坯结晶器抛物线型锥度凝固收缩数值模拟
Keywords
Mould for Round BilletsParabolic TaperSolidifications ShrinkageNumerical Simulation
School of Materials Science And Engineering, State Key Laboratory of Materials Modification by Laser, Ion and Electron Beams,Dalian University of Technology
Western Metal Materials Co., Ltd.
School of Mechanical and Power Engineering, Nanjing Technology University
State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology