Dai Wei, Wu Shusen, Lü Shulin, et al. Preparation of ZL201 Aluminum Alloy Semi-Solid Slurry by Indirect Ultrasonic Vibration. [J]. Special Casting & Nonferrous Alloys 31(10):930-934(2011)DOI:
Preparation of ZL201 Aluminum Alloy Semi-Solid Slurry by Indirect Ultrasonic Vibration
摘要
采用间接超声振动方法
即工具头在盛熔体的金属杯外面进行超声振动
制备ZL201铝合金半固态浆料。主要研究了启振温度和振动时间对浆料微观组织的影响
以及超声振动作用下整杯浆料的初生晶粒分布。结果表明
在液相线以上附近温度
对熔体进行60s左右的间接超声振动
可以获得平均晶粒直径为67μm
形状系数为0.56的半固态浆料。在60s的振动时间内
晶粒平均直径和形状系数呈现出一直增大的趋势
但是60s后平均形状系数有所降低。整杯浆料中各处浆料组织基本均匀一致
顶部和底部晶粒的平均直径略大于中部。在靠近杯壁1~3mm的区域发现大量游离晶核
表明间接超声振动还具有高频机械振动的效果。
Abstract
ZL201 aluminum alloy semi-solid slurry was prepared by indirect ultrasonic vibration method(IUV)
in which the horn is vibrated under the outside of the metallic cup with alloy melt. Effects of IUV temperature and time on microstructure of the semi-solid slurry as well as primary grain distribution in the slurry under ultrasonic vibration condition were observed was investigated. The results show that after applying the IUV for approximately 60 s on the melt near or above the liquidus temperature
semi-solid slurry with grain shape coefficient of 0.55 and average grain diameter of 70 μm can be prepared. During IUV time within 60 s
grain shape coefficient and average grain diameter are increased with increasing in vibrating time
while the IUV time more than 60 s
shape coefficient is decreased to some extent. The grain distribution in the whole cup is uniform
and the average grain diameter of the top and the bottom is slightly bigger than that in the middle. A large quantity of free grain is observed near the cup wall within 1 to 3 mm to the edge
which indicates that the IUV has high-frequency mechanical vibration effects.